Dipix dbm 5000 ошибки

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  INSTRUCTION MANUAL SYSTEM5000 Dynamic Booklet Maker DBM-500 [ for 120 V ] Be sure to read this manual prior to use. Please leave this manual at the site of use for easy reference.
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  This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required…

• Page 3: Table Of Contents

  «Safety Precautions». The aim of this instruction manual is to ensure safe and proper use of the equipment. For this reason, do not attempt to remodel, modify or adapt this equipment or to use it for any other purpose than that intended by the manufacturer.

• Page 4: Safety Precautions

  1. SAFETY PRECAUTIONS Always observe the cautions and warnings given below to prevent personal injury or property damage. The degree of danger and damage that could occur is indicated on two levels by the following marks. WARNING: Ignoring this mark could result in the possibility of serious injury or even death.

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  1. SAFETY PRECAUTIONS Do not use flammable sprays or solvent inside or near the unit (e.g. when cleaning the unit). Such flammable gas or solvent may ignite and cause a fire or combustion. Make sure that the combined power consumption of the appliances to be connected does not exceed the capacity rating of the power outlets or plug receptacles.
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  1. SAFETY PRECAUTIONS Safety The following shows the location of the safety devices and warning/Caution label. Top cover (Back) Top cover (Front) Emergency Stop Switch Shutter Labels are pasted to ensure the safety of users. Do not remove nor change them. Note Note If a label becomes dirty or missing, be sure to contact your dealer for a new one.

• Page 7: Usage Precautions

  2. USAGE PRECAUTIONS 2-1. Power Supply • This equipment shall be installed near the socket-outlet where the plug on the power supply cord is easily accessible. • Make sure the power supply used is always within the following range. 220-240V AC 50Hz/120V AC 60Hz •…

• Page 8: Names And Functions

  3. NAMES AND FUNCTIONS 3-1. External Parts In this manual, the left side of the paper conveyance direction is indicated as L side and the right side as R side. Paper direction L side R side Name Function Main power switch Refer to “5-1.

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  3. NAMES AND FUNCTIONS R side L side Paper direction Name Function Wire reel Stitches paper Control panel Refer to “Description of Control Panel”. ( Refer to page 12.) Folding stopper adjustment dial Adjusts the angle of the folding stopper to correct folding misalignment. Deflector strip Holds booklets sent to the side stitching stacker.

• Page 10: Internal Parts

  3. NAMES AND FUNCTIONS 3-2. Internal Parts Paper direction When the conveyance roller open Name Function Stitcher head Binds paper with wire. Side jogger Aligns the sides of paper. Side stitching stopper Rises during side stitching (corner stitching) to stop paper. Side stitching guide Prevents paper from curling during side stitching (corner stitching).

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  3. NAMES AND FUNCTIONS Paper direction Name Function Saddle stitching stopper Rises to stop paper during saddle stitching. Ejection driven roller Helps to deliver stitched booklets to the folder. Saddle stitching guide Prevents paper from curling during saddle stitching. The height can be adjusted. ( Refer to page 66.) Folding side guide Holds both ends of booklets during folding.
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  3. NAMES AND FUNCTIONS Paper direction Roller attaching position Name Function Folding roller Roller for folding booklets into two Press roller Presses booklets folded into two. Pressure adjustment hook Adjusts the pressure of the press roller. Conveyance pressure adjustment Switches the conveyance pressure of booklets folded into two. hook Folding stopper Stops booklets during folding.

• Page 13: Downstream Unit (Optional)

  3. NAMES AND FUNCTIONS 3-3. Downstream Unit (Optional) DBM-500T (Optional) This machine DBM-K (Optional) DBM-LSI (Optional) 3-4. Accessories Paper guide wheel Adjusting handle Corner stitching paper holder…

• Page 14: Names And Functions Of Control Panel (Main Menu)

  4. NAMES AND FUNCTIONS OF CONTROL PANEL (MAIN MENU) The control panel is composed of the touch panel and numerical pad. The following describes the main menu which is the standard screen displayed normally, and the numerical pad. 5 2 6 3 7 4 MAINMENU ADJUST OPTION…

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  4. NAMES AND FUNCTIONS OF CONTROL PANEL (MAIN MENU) Name Function Trim setting display Displays the trim setting of the memory number currently selected. Note: This is not displayed when not connected with the DBM-500T, or when “Fold Off” is selected. Indicates that “Head/Foot Trim On”…

• Page 16: Preparing For Operation

  5. PREPARING FOR OPERATION 5. PREPARING FOR OPERATION 5-1. Power ON This machine has a main power switch and a power switch. Operate the machine with the main power switch On, and the power switch » » Power switch The remote function allows this unit to turn on/off by pressing the power switch for DC-10/60,and the main power switch for DSF-2000.

• Page 17: Operations

  5. PREPARING FOR OPERATION 5-2. Operations Memory No. Size change key Clear key MAINMENU ADJUST OPTION ACCESSOR 420. 0 297 . 0 207. 0 277 . 0 00000 Processed Processed Message Return key Start key Stop key Jog key number display number clear key Memory No.

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  5. PREPARING FOR OPERATION Size change Size change is the process of returning guides to their standard points once, and then moving them to the positions set according to the settings of the memory number selected. Pressing the [Size Change key] changes the size. This process is required after the power is turned on, and after the memory number is changed.
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  5. PREPARING FOR OPERATION Aligning the paper passage lines After preparing this machine for binding operations, check that the paper passage line is aligned to that of the upstream unit. When paper conveyed from the upstream unit is conveyed to this machine, check that there is even space between Side jogger Side jogger the left and right side joggers and paper.
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  5. PREPARING FOR OPERATION The stitching position cannot be within 14 mm/0.55 inch from both edges of the paper. The stitching width cannot be within 70 mm/2.76 inch. Stitching position Paper conveyance direction Stitching position Center line of paper width Unstitchable area Unit: mm (inch) Side stitching (corner stitching)

• Page 21: Settings

  5. PREPARING FOR OPERATION When paper is fed at an upstream unit (Refer to the instruction manual on upstream unit for details of manual feed) There is a need to enter values for “processed sheets” and “number of jogs” on the control panel.

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  5. PREPARING FOR OPERATION Selecting the binding mode Select the stitchng and folding mode. Set the stitching mode. To perform saddle stitching, select “ Saddle stitching”, to perform side stitching, select “ Side stitching”, and if not performing stitching, select “ Stitch Off”.
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  5. PREPARING FOR OPERATION Entering paper size Enter the paper length and width. Paper conveyance direction Standard values for the stitching/folding positions and stitching width are displayed according to the paper size Paper length 420. 0 entered. Pressing inside the box showing a value resets the value Paper width 297.
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  5. PREPARING FOR OPERATION Setting the Fore-edge Trimming position (When DBM-500T is connected and [Trim On] is selected) Trimming width Displaying the trimming position This is the finished length after Fore-edge Trimming. When the paper length is entered, the standard stitching position will automatically be set.
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  5. PREPARING FOR OPERATION Displaying the Head/Foot trimming positions The finished width after Head/Foot trimming is displayed. When the paper width is entered, the standard trimming position will automatically be set. (Can be changed) Standard width after trimming = (Width — 20 mm/0.79 inch) Pressing inside the box showing a value resets the value to 0.
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  5. PREPARING FOR OPERATION Size change Press the [Size Change key] for more than one second to MAINMENU ADJUST OPTION ACCESSOR change the size. When size change completes, a beep sounds. This machine moves left and right. Note Note 420. 0 297 .
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  5. PREPARING FOR OPERATION Pressing the [Start key] of the upstream unit or this Paper direction machine conveys one set of paper from the upstream unit to the stitching stopper. To terminate the step mode halfway through, press the Side jogger Side jogger [Stop key] of this machine.
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  5. PREPARING FOR OPERATION Adjustments at the folding section (When [Fold On] is selected) Adjust the positions of the folding side guides and folding back guides using the [Fine Adjustment key]. Adjust the position using keys Perform jogging using keys Adjust so that the guides touch the booklet edges lightly.

• Page 29: Saddle Stitching Procedure

  6. SADDLE STITCHING PROCEDURE 6-1. Settings Select the memory number whose settings are to be Memory No. Memory number selection key changed using the [Memory number selection key] and MAINMENU ADJUST OPTION ACCESSOR press the [Setting key]. The “Select Binding Mode” screen appears.

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  6. SADDLE STITCHING PROCEDURE Step Entering the paper size Enter the paper length and width. Standard values for the stitching/folding position and stitching width are displayed according to the paper size entered. Pressing inside the box showing a value resets the value to 0. Enter the desired values using the [Numerical keys], and press the [Return key] on the numerical pad to confirm.
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  6. SADDLE STITCHING PROCEDURE 2 2 2 2 2 Enter the width of the paper. Press the box , and enter “2970/11.69”. Range of input: 120.0 to 356.0 mm/4.72 to 14.02 inch Press the [Return key] to confirm the value. The stitching width is displayed.

• Page 32: Changing Size

  6. SADDLE STITCHING PROCEDURE Step Confirming settings Make sure that the values entered are all correct, and then press the [Return key] on the touch panel. Pressing the [Return key] saves the settings of the memory number and returns to the <Main Menu> screen. Pressing the [Back key] returns to the <Set Trimming 420.

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  6. SADDLE STITCHING PROCEDURE Starting the step mode <Fine adjustment menu> Step mode key Trim On/Off key If the DBM-500T is connected, select whether to trim sets bound in the step mode using the [Trim On/Off key]. MAINMENU ADJUST OPTION ACCESSOR ON: Trims.
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  6. SADDLE STITCHING PROCEDURE Fine adjustment of side jogger The side jogger moves inward by about 1 mm/0.04 inch. Fine adjustment of side jogger The side jogger moves inward by about 0.2 mm/0.008 inch. Fine adjustment of side jogger The side jogger moves outward by about 1 mm/0.04 inch. Fine adjustment of side jogger The side jogger moves outward by about 0.2 mm/0.008 inch.

• Page 35: Checking The Finished Set

  6. SADDLE STITCHING PROCEDURE Fine adjustment of folding side guide The folding side guide moves inward by about 1 mm/0.04 inch. Fine adjustment of folding side guide The folding side guide moves inward by about 0.2 mm/0.008 inch. Fine adjustment of folding side guide The folding side guide moves outward by about 1 mm/0.04 inch.

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  6. SADDLE STITCHING PROCEDURE When folded skewed During use, rotate the lock dial in the counterclockwise direction while holding the folding stopper adjustment dial to release the lock. Next, adjust the angle of the folding stopper using the folding stopper adjustment dial. After adjustment, rotate the lock dial in the clockwise direction while holding the folding stopper adjustment dial to lock it.
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  6. SADDLE STITCHING PROCEDURE Adjust the position of the folding back guide roller. Loosen the locknut, and move the folding back guide roller to the trail edge using the knobscrew. This holds down the booklet and prevents folding misalignment. If folding only a few sheets which are soft, decrease the gap between the folding stoppers. Loosen the four knob screws, and lower the top folding plate.
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  6. SADDLE STITCHING PROCEDURE When there are conveyance belt marks on the booklet Knob screw A Use the belt guide kit for saddle-stitching binding. Replace the ejection roller unit. Release the knobscrew A so that the ejection Weak Strong roller unit stregth can be sdjusted using the knob. Ejection roller unit Tighten the knobscrew B.
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  6. SADDLE STITCHING PROCEDURE Attach belt guide M. Belt guide M Belt guide M Attach filmed guides R and L. Filmed guide R Filmed guide L Belt guides L, S, and M can be used for paper Note Note width above 190 mm. They cannot be used for paper less than 190 mm.

• Page 40: Side Stitching/Corner Stitching Procedure

  7. SIDE STITCHING/CORNER STITCHING PROCEDURE 7-1. Settings Memory No. Memory number selection key Select the memory number whose settings are to be changed using the [Memory number selection key] and MAINMENU ADJUST OPTION ACCESSOR press the [Setting key]. The <Select Binding Mode> screen appears.

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  7. SIDE STITCHING/CORNER STITCHING PROCEDURE Step Entering the paper size Enter the paper length and width. Standard values for stitching width are displayed according to the paper size entered. Pressing inside the box showing a value resets the value to 0. Enter the desired values using the [Numerical keys], and press the [Return key] on the numerical pad to confirm.
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  7. SIDE STITCHING/CORNER STITCHING PROCEDURES The stitching width is displayed. The stitching position interval is displayed. When the paper width is entered, the standard stitching width will automatically be displayed. ∗ Standard stitching width: (Paper width ÷ 2) mm/inch Here, it is displayed as “148.5/5.85” (297 ÷ 2 = 148.5/11.69 ÷ 2 = 5.85). When paper width is below 140 mm/5.51 inch, stitching width will always be 70 mm/2.76 inch.

• Page 43: Changing Size

  7. SIDE STITCHING/CORNER STITCHING PROCEDURE 7-2. Changing Size Press the [Size Change key] for more than one second to MAINMENU ADJUST OPTION ACCESSOR change the size. When size change completes, a beep sounds. This machine moves left and right. Note Note 210.

• Page 44: Adjustments Using The Step Mode

  7. SIDE STITCHING/CORNER STITCHING PROCEDURE 7-3. Adjustments Using the Step Mode After changing the size, perform fine adjustments of each function in the step mode. When the step mode completes, the newly adjusted value is saved as the new setting of the memory number. Values shown in the Main Menu screen are replaced by values adjusted not only in the fine adjustment screen but also Note Note…

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  7. SIDE STITCHING/CORNER STITCHING PROCEDURE Adjustments at the stitching section Adjust the positions of the side jogger and back jogger for aligning paper using the [Fine Adjustment key]. Adjust the position using keys Perform jogging using keys Adjust so that the joggers touch the paper edges lightly. After adjusting, press the [Stitch key].
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  7. SIDE STITCHING/CORNER STITCHING PROCEDURE Adjustments at the folding section (When [Folding On] is selected) Adjust the positions of the folding side guides and folding back guides using the [Fine Adjustment key]. Adjust the position using keys Perform jogging using keys Adjust so that the guides touch the booklet edges lightly.

• Page 47: Checking The Bound State

  7. SIDE STITCHING/CORNER STITCHING PROCEDURE 7-4. Checking the Bound State Check the sample sets after adjustment. When paper alignment is poor Adjust the side jogger and back jogger again. ( Refer to page 43.) Check the height of the side stitching guide. If the guide is too high, paper may ride onto the side stitching stopper.

• Page 48: No-Stitching Folding Procedure

  8. NO-STITCHING FOLDING PROCEDURE 8-1. Settings Memory No. Memory number selection key Select the memory number whose settings are to be changed using the [Memory number selection key] and MAINMENU ADJUST OPTION ACCESSOR press the [Setting key]. The <Select Binding Mode> screen appears.

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  8. NO-STITCHING FOLDING PROCEDURE Step Entering the paper size Enter the paper length and width. Standard values for the folding position are displayed according to the paper size entered. Pressing inside the box showing a value resets the value to 0. Enter the desired value using the [Numerical keys], and press the [Return key] on the numerical pad to confirm the value.

• Page 50: Changing Size

  8. NO-STITCHING FOLDING PROCEDURE Step Confirming settings Make sure that the values entered are all correct, and then press the [Return key] on the touch panel. Pressing the [Return key] saves the settings of the memory number and returns to the <Main Menu> screen. Pressing the [Back key] returns to the <Set Trimming 420.

• Page 51: Adjustments Using The Step Mode

  8. NO-STITCHING FOLDING PROCEDURE 8-3. Adjustments Using the Step Mode After changing the size, perform fine adjustments of each function in the step mode. When the step mode completes, the newly adjusted value is saved as the new setting of the memory number. Values shown in the Main Menu screen are replaced by values adjusted not only in the fine adjustment screen but also Note Note…

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  8. NO-STITCHING FOLDING PROCEDURE Adjustments at the stitching section Adjust the positions of the side jogger and back jogger for aligning paper using the [Fine adjustment key]. Adjust the position using keys Perform jogging using keys Adjust so that the joggers touch the paper edges lightly. After adjusting, press the [Stitch key].
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  8. NO-STITCHING FOLDING PROCEDURE Adjustments at the folding section (When [Fold On] is selected) Adjust the positions of the folding side guides and folding back guides using the [Fine Adjustment key]. Adjust the position using keys Perform jogging using keys Adjust so that the guides touch the booklet edges lightly.

• Page 54: Checking The Finished Set

  8. NO-STITCHING FOLDING PROCEDURE 8-4. Checking the Finished Set Check the sample booklets after adjustment. When folding position has deviated Adjust the position using the [Fold Position fine adjustment key]. ( Refer to page 57.) When folding deviates skewed Adjust the angle of the folding stopper using the folding stopper adjustment dial. When folding misalignment/wrinkles occur The pressure of the conveyance roller adjacent to the folding rollers is too strong.

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  Set the DC-10/60 overlap to 3 so that the inserted Conveyance roller unit Remove screw paper is transported to the DBM-500 in first. (Refer to the DC-10/60 instruction manual.) Remove in arrow direction Conveyance roller Sponge roller unit…
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  8. NO-STITCHING FOLDING PROCEDURE Remove the paper holder of the folding side guide. Change the stitching side jogger open timing from 0 to about 5. ( page 61) Set the folding side guides about 2 mm wider than normally done. ( page 51) Folding side guide Folding side guide…
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  8. NO-STITCHING FOLDING PROCEDURE Attach the belt guide L or S. Paper direction If the paper length is more than 170 mm and less than 297 mm, use belt guide S. If more than 297 Belt guide L mm to 500 mm, use belt guide L. Belt guide L Belt guide L Paper direction…

• Page 58: Various Settings

  9. VARIOUS SETTINGS 9-1. Fine Adjustment Menu The fine adjustment menu consists of the step mode and fine adjustment items. This section describes the fine MAINMENU ADJUST OPTION ACCESSOR adjustment items. For details of the step mode, refer to “5. Binding Preparations”…

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  9. VARIOUS SETTINGS Stitching position fine adjustment screen Press the [Stitch position fine adjustment key]. The saddle stitching stopper and back jogger are moved to finely adjust the stitching position. They can be moved within ±5 mm/±0.20 inch from the position set at the memory number.
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  9. VARIOUS SETTINGS Stitching/folding fine adjustment screen Press the [Stitch Fold position fine adjustment key]. The saddle stitching stopper, back jogger, folding stopper, and folding back guide are moved all together at the same time to finely adjust the stitching/folding position. They can be moved within ±5 mm/±0.20 inch from the position set at the memory number.
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  9. VARIOUS SETTINGS Side jogger position fine adjustment screen Press the [Side Jogger position fine adjustment key]. Finely adjusts the distance between the left and right side joggers. The side joggers can be moved within ±5 mm/±0.20 inch from the position set at the memory number. To move outside this range, change the setting of the stitching position of the memory number, and perform the size change procedure.
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  9. VARIOUS SETTINGS Folding Back Guide position fine adjustment screen Press the [Folding Back Guide position fine adjustment key]. Finely adjusts the position of the folding back guide. The folding back guide moves forward by about 1 mm/ 0.04 inch. The folding back guide moves backward by about 1 mm/0.04 inch.

• Page 63: Option Menus

  9. VARIOUS SETTINGS 9-2. Option Menus The optional settings still remain effective even though the power is shut off. To memorize these settings, start this machine and stop once. The contents of each option setting is effective on all memory numbers. Option Menu 1 Changes the opening timing of the side joggers.

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  9. VARIOUS SETTINGS Option Menu 3 Switches the oscillation stroke of the side jogger. MAINMENU ADJUST OPTION ACCESSOR The oscillation stroke consists of two types; 5 mm (0.20 inch) and 2 mm/0.08 inch. Normally use 5 mm/0.20 inch. Select 2 mm/0.08 inch when using DSF-2000 if paper moves skewed when conveyed and jams at the stitching section.

• Page 65: Accessory Menus

  Pressing the [Kicker key] moves to the screen for setting the kicker. The kicker (DBM-K) is optional. Press the [option key] to shift to the options setting screen. For details, refer to the instruction manual of the options packaged with this machine. <Accessory Menu> Screen…

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  9. VARIOUS SETTINGS Trimmer Settings 1 Adjust the finished length (length from book spine to fore- edge). Press the [Trimmer key]. Finished length Increases by about 0.1 mm/0.004 inch. Increases by about 1 mm/ 0.04 inch. Decreases by about 1 mm/0.04 inch. Decreases by about 0.1 mm/0.004 inch.
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  9. VARIOUS SETTINGS Stacker Settings The optional settings still remain effective even though the power is shut off. To memorize these settings, start this machine and stop once. The contents of each option setting is effective on all memory numbers. Press the [Stacker key].

• Page 68: Adjusting The Press Pressure And Conveyance Pressure

  9. VARIOUS SETTINGS 9-4. Adjusting the Press Pressure and Conveyance Pressure Adjusting the press pressure L Side The standard setting for the press pressure is “High”. If booklets fail to enter the press rollers, or to be ejected Conveyance pressure skewed from the press rollers, set the press pressure adjustment hook adjustment hook to “Medium”…

• Page 69: Error Messages

  10. ERROR MESSAGES When an error occurs, details of the error and its location are displayed on the touch panel, and the machine stops. Perform the appropriate procedures to correct the error. This machine will not operate while error messages are displayed.

• Page 70: Paper Jam

  10. ERROR MESSAGES 10-3. Paper Jam This error message is displayed when paper has jammed inside the machine. The jam location is displayed on the touch panel. [J01]Jam For more details on correcting paper jams, refer to page 10-4. Wire Feed Detection This error message is displayed when the wire is not fed normally at the stitcher head.

• Page 71: Motor Error

  10. ERROR MESSAGES 10-6. Motor Error Motor error This error message is displayed when an error occurs at the motor. The machine stops immediately. To correct this error, open the top cover, or press the emergency stop switch. ∗∗ ∗∗∗ ]Motor error ( If the error cannot be cleared, or if the error occurs again after resuming operations, contact our service person.

• Page 72: Correcting Paper Jams

  11. CORRECTING PAPER JAMS The machine stops when paper jams. The jams locations If paper jams at the folding section are displayed on the touch panel. Open the top cover, lift up the back guide handle, and remove the jammed paper. Back guide handle Booklet If paper jams at the stitching section…

• Page 73: Stitcher Head

  12. STITCHER HEAD 12-1. Names and Functions…

• Page 74: Wire

  12. STITCHER HEAD Name Function Wire guide spring Feeds wire to the stitching section. Wire guide Guides the wire. Wire feed detection unit Detects wire feed amount and prevents stitching error. Felt disks Cleans the wire surface and applies a small amount of oil. Wire return lock Prevents the wire supplied from returning.

• Page 75: Feeding The Wire

  12. STITCHER HEAD 12-3. Feeding the Wire 1 1 1 1 1 Pass the wire through the wire guides. Wire guide Wire guide Wire Wire guide Wire 2 2 2 2 2 Pass the wire to the wire feed detection Wire unit.

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  12. STITCHER HEAD 6 6 6 6 6 Insert the wire into the tip of the wire tube upper, and feed with pliers. Wire Be careful not to bend the wire. Feed until the wire reaches the feed wheels. Pliers Wire tube upper Feed wheels 7 7 7 7 7…

• Page 77: Stitching Tests

  12. STITCHER HEAD 12-4. Stitching Tests 1 1 1 1 1 Memory No. Turn On the power of this machine. Refer to page 14 “5-1. Power On”.) MAINMENU ADJUST OPTION ACCESSOR 2 2 2 2 2 Select a memory number that includes the saddle stitching process from the main menu, and press the [Size Change key].

• Page 78: Removing Wire

  12. STITCHER HEAD 7 7 7 7 7 Press the [Stitch Test Action key]. After several stitching operations, the paper will be ejected to the side stitching stacker. Stitch Test Action key <Stitch Test Action> Screen 8 8 8 8 8 Check the stitched state, and return to the main menu by pressing the MAIN MENU tab.

• Page 79: Adjustments

  12. STITCHER HEAD 12-6. Adjustments Factory adjusted at shipment. Note Note If not using the designated wires, adjustments are required. 1. Adjusting the stitch length Stitch length adjusting Rotate the stitch length adjusting knob clockwise to cut knob the wire short. Rotate counterclockwise to cut it long.

• Page 80: Maintenance

  12. STITCHER HEAD 12-7. Maintenance Apply oil weekly to part and monthly to part with few drops each time. Use the provided oil only. Excessive oil will drip and dirty the paper. Note Note…

• Page 81: Troubleshooting

  Set a slow processing speed for the (When DC-10/60 is connected) collator. Adjust the overlap of the collator to 2 or 4. (Refer to the instruction manual for the collator.) Incorrect position of the saddle stitching Set the saddle stitching guide low.

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  Only the power of this machine was turned “5-1. Power On” and set properly. Cannot start The upstream unit is not ready to start. Refer to the instruction manual for the upstream unit. Error message is displayed Refer to “10. Error Messages” and correct errors.

• Page 83: Cleaning

  14. CLEANING To prevent accidents, be sure to turn OFF the power before cleaning. Cleaning the conveyance belt and rollers Wipe with a cloth moistened with alcohol. Shutter After cleaning, make sure that the alcohol has volatized completely and dried before turning ON the power. To clean the belt and rollers, use the handle.

• Page 84: Specifications

  15. SPECIFICATIONS Model name DBM-500 Model Stitcher folder Paper size Saddle stitching Length 178 to 508 mm/7.01 to 20.00 inch Width 120 to 356 mm/4.72 to 14.02 inch Side and corner stitching B5 LEF, A4 (LTR) SEF/LEF, B4 SEF, LGL LEF Some sizes cannot be used.

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  INSTRUCTION MANUAL SYSTEM5000 Dynamic Booklet Maker DBM-500 [ for 120 V ] Be sure to read this manual prior to use. Please leave this manual at the site of use for easy reference.
• Page 2
  This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required…

• Page 3: Table Of Contents

  «Safety Precautions». The aim of this instruction manual is to ensure safe and proper use of the equipment. For this reason, do not attempt to remodel, modify or adapt this equipment or to use it for any other purpose than that intended by the manufacturer.

• Page 4: Safety Precautions

  1. SAFETY PRECAUTIONS Always observe the cautions and warnings given below to prevent personal injury or property damage. The degree of danger and damage that could occur is indicated on two levels by the following marks. WARNING: Ignoring this mark could result in the possibility of serious injury or even death.

• Page 5
  1. SAFETY PRECAUTIONS Do not use flammable sprays or solvent inside or near the unit (e.g. when cleaning the unit). Such flammable gas or solvent may ignite and cause a fire or combustion. Make sure that the combined power consumption of the appliances to be connected does not exceed the capacity rating of the power outlets or plug receptacles.
• Page 6
  1. SAFETY PRECAUTIONS Safety The following shows the location of the safety devices and warning/Caution label. Top cover (Back) Top cover (Front) Emergency Stop Switch Shutter Labels are pasted to ensure the safety of users. Do not remove nor change them. Note Note If a label becomes dirty or missing, be sure to contact your dealer for a new one.

• Page 7: Usage Precautions

  2. USAGE PRECAUTIONS 2-1. Power Supply • This equipment shall be installed near the socket-outlet where the plug on the power supply cord is easily accessible. • Make sure the power supply used is always within the following range. 220-240V AC 50Hz/120V AC 60Hz •…

• Page 8: Names And Functions

  3. NAMES AND FUNCTIONS 3-1. External Parts In this manual, the left side of the paper conveyance direction is indicated as L side and the right side as R side. Paper direction L side R side Name Function Main power switch Refer to “5-1.

• Page 9
  3. NAMES AND FUNCTIONS R side L side Paper direction Name Function Wire reel Stitches paper Control panel Refer to “Description of Control Panel”. ( Refer to page 12.) Folding stopper adjustment dial Adjusts the angle of the folding stopper to correct folding misalignment. Deflector strip Holds booklets sent to the side stitching stacker.

• Page 10: Internal Parts

  3. NAMES AND FUNCTIONS 3-2. Internal Parts Paper direction When the conveyance roller open Name Function Stitcher head Binds paper with wire. Side jogger Aligns the sides of paper. Side stitching stopper Rises during side stitching (corner stitching) to stop paper. Side stitching guide Prevents paper from curling during side stitching (corner stitching).

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  3. NAMES AND FUNCTIONS Paper direction Name Function Saddle stitching stopper Rises to stop paper during saddle stitching. Ejection driven roller Helps to deliver stitched booklets to the folder. Saddle stitching guide Prevents paper from curling during saddle stitching. The height can be adjusted. ( Refer to page 66.) Folding side guide Holds both ends of booklets during folding.
• Page 12
  3. NAMES AND FUNCTIONS Paper direction Roller attaching position Name Function Folding roller Roller for folding booklets into two Press roller Presses booklets folded into two. Pressure adjustment hook Adjusts the pressure of the press roller. Conveyance pressure adjustment Switches the conveyance pressure of booklets folded into two. hook Folding stopper Stops booklets during folding.

• Page 13: Downstream Unit (Optional)

  3. NAMES AND FUNCTIONS 3-3. Downstream Unit (Optional) DBM-500T (Optional) This machine DBM-K (Optional) DBM-LSI (Optional) 3-4. Accessories Paper guide wheel Adjusting handle Corner stitching paper holder…

• Page 14: Names And Functions Of Control Panel (Main Menu)

  4. NAMES AND FUNCTIONS OF CONTROL PANEL (MAIN MENU) The control panel is composed of the touch panel and numerical pad. The following describes the main menu which is the standard screen displayed normally, and the numerical pad. 5 2 6 3 7 4 MAINMENU ADJUST OPTION…

• Page 15
  4. NAMES AND FUNCTIONS OF CONTROL PANEL (MAIN MENU) Name Function Trim setting display Displays the trim setting of the memory number currently selected. Note: This is not displayed when not connected with the DBM-500T, or when “Fold Off” is selected. Indicates that “Head/Foot Trim On”…

• Page 16: Preparing For Operation

  5. PREPARING FOR OPERATION 5. PREPARING FOR OPERATION 5-1. Power ON This machine has a main power switch and a power switch. Operate the machine with the main power switch On, and the power switch » » Power switch The remote function allows this unit to turn on/off by pressing the power switch for DC-10/60,and the main power switch for DSF-2000.

• Page 17: Operations

  5. PREPARING FOR OPERATION 5-2. Operations Memory No. Size change key Clear key MAINMENU ADJUST OPTION ACCESSOR 420. 0 297 . 0 207. 0 277 . 0 00000 Processed Processed Message Return key Start key Stop key Jog key number display number clear key Memory No.

• Page 18
  5. PREPARING FOR OPERATION Size change Size change is the process of returning guides to their standard points once, and then moving them to the positions set according to the settings of the memory number selected. Pressing the [Size Change key] changes the size. This process is required after the power is turned on, and after the memory number is changed.
• Page 19
  5. PREPARING FOR OPERATION Aligning the paper passage lines After preparing this machine for binding operations, check that the paper passage line is aligned to that of the upstream unit. When paper conveyed from the upstream unit is conveyed to this machine, check that there is even space between Side jogger Side jogger the left and right side joggers and paper.
• Page 20
  5. PREPARING FOR OPERATION The stitching position cannot be within 14 mm/0.55 inch from both edges of the paper. The stitching width cannot be within 70 mm/2.76 inch. Stitching position Paper conveyance direction Stitching position Center line of paper width Unstitchable area Unit: mm (inch) Side stitching (corner stitching)

• Page 21: Settings

  5. PREPARING FOR OPERATION When paper is fed at an upstream unit (Refer to the instruction manual on upstream unit for details of manual feed) There is a need to enter values for “processed sheets” and “number of jogs” on the control panel.

• Page 22
  5. PREPARING FOR OPERATION Selecting the binding mode Select the stitchng and folding mode. Set the stitching mode. To perform saddle stitching, select “ Saddle stitching”, to perform side stitching, select “ Side stitching”, and if not performing stitching, select “ Stitch Off”.
• Page 23
  5. PREPARING FOR OPERATION Entering paper size Enter the paper length and width. Paper conveyance direction Standard values for the stitching/folding positions and stitching width are displayed according to the paper size Paper length 420. 0 entered. Pressing inside the box showing a value resets the value Paper width 297.
• Page 24
  5. PREPARING FOR OPERATION Setting the Fore-edge Trimming position (When DBM-500T is connected and [Trim On] is selected) Trimming width Displaying the trimming position This is the finished length after Fore-edge Trimming. When the paper length is entered, the standard stitching position will automatically be set.
• Page 25
  5. PREPARING FOR OPERATION Displaying the Head/Foot trimming positions The finished width after Head/Foot trimming is displayed. When the paper width is entered, the standard trimming position will automatically be set. (Can be changed) Standard width after trimming = (Width — 20 mm/0.79 inch) Pressing inside the box showing a value resets the value to 0.
• Page 26
  5. PREPARING FOR OPERATION Size change Press the [Size Change key] for more than one second to MAINMENU ADJUST OPTION ACCESSOR change the size. When size change completes, a beep sounds. This machine moves left and right. Note Note 420. 0 297 .
• Page 27
  5. PREPARING FOR OPERATION Pressing the [Start key] of the upstream unit or this Paper direction machine conveys one set of paper from the upstream unit to the stitching stopper. To terminate the step mode halfway through, press the Side jogger Side jogger [Stop key] of this machine.
• Page 28
  5. PREPARING FOR OPERATION Adjustments at the folding section (When [Fold On] is selected) Adjust the positions of the folding side guides and folding back guides using the [Fine Adjustment key]. Adjust the position using keys Perform jogging using keys Adjust so that the guides touch the booklet edges lightly.

• Page 29: Saddle Stitching Procedure

  6. SADDLE STITCHING PROCEDURE 6-1. Settings Select the memory number whose settings are to be Memory No. Memory number selection key changed using the [Memory number selection key] and MAINMENU ADJUST OPTION ACCESSOR press the [Setting key]. The “Select Binding Mode” screen appears.

• Page 30
  6. SADDLE STITCHING PROCEDURE Step Entering the paper size Enter the paper length and width. Standard values for the stitching/folding position and stitching width are displayed according to the paper size entered. Pressing inside the box showing a value resets the value to 0. Enter the desired values using the [Numerical keys], and press the [Return key] on the numerical pad to confirm.
• Page 31
  6. SADDLE STITCHING PROCEDURE 2 2 2 2 2 Enter the width of the paper. Press the box , and enter “2970/11.69”. Range of input: 120.0 to 356.0 mm/4.72 to 14.02 inch Press the [Return key] to confirm the value. The stitching width is displayed.

• Page 32: Changing Size

  6. SADDLE STITCHING PROCEDURE Step Confirming settings Make sure that the values entered are all correct, and then press the [Return key] on the touch panel. Pressing the [Return key] saves the settings of the memory number and returns to the <Main Menu> screen. Pressing the [Back key] returns to the <Set Trimming 420.

• Page 33
  6. SADDLE STITCHING PROCEDURE Starting the step mode <Fine adjustment menu> Step mode key Trim On/Off key If the DBM-500T is connected, select whether to trim sets bound in the step mode using the [Trim On/Off key]. MAINMENU ADJUST OPTION ACCESSOR ON: Trims.
• Page 34
  6. SADDLE STITCHING PROCEDURE Fine adjustment of side jogger The side jogger moves inward by about 1 mm/0.04 inch. Fine adjustment of side jogger The side jogger moves inward by about 0.2 mm/0.008 inch. Fine adjustment of side jogger The side jogger moves outward by about 1 mm/0.04 inch. Fine adjustment of side jogger The side jogger moves outward by about 0.2 mm/0.008 inch.

• Page 35: Checking The Finished Set

  6. SADDLE STITCHING PROCEDURE Fine adjustment of folding side guide The folding side guide moves inward by about 1 mm/0.04 inch. Fine adjustment of folding side guide The folding side guide moves inward by about 0.2 mm/0.008 inch. Fine adjustment of folding side guide The folding side guide moves outward by about 1 mm/0.04 inch.

• Page 36
  6. SADDLE STITCHING PROCEDURE When folded skewed During use, rotate the lock dial in the counterclockwise direction while holding the folding stopper adjustment dial to release the lock. Next, adjust the angle of the folding stopper using the folding stopper adjustment dial. After adjustment, rotate the lock dial in the clockwise direction while holding the folding stopper adjustment dial to lock it.
• Page 37
  6. SADDLE STITCHING PROCEDURE Adjust the position of the folding back guide roller. Loosen the locknut, and move the folding back guide roller to the trail edge using the knobscrew. This holds down the booklet and prevents folding misalignment. If folding only a few sheets which are soft, decrease the gap between the folding stoppers. Loosen the four knob screws, and lower the top folding plate.
• Page 38
  6. SADDLE STITCHING PROCEDURE When there are conveyance belt marks on the booklet Knob screw A Use the belt guide kit for saddle-stitching binding. Replace the ejection roller unit. Release the knobscrew A so that the ejection Weak Strong roller unit stregth can be sdjusted using the knob. Ejection roller unit Tighten the knobscrew B.
• Page 39
  6. SADDLE STITCHING PROCEDURE Attach belt guide M. Belt guide M Belt guide M Attach filmed guides R and L. Filmed guide R Filmed guide L Belt guides L, S, and M can be used for paper Note Note width above 190 mm. They cannot be used for paper less than 190 mm.

• Page 40: Side Stitching/Corner Stitching Procedure

  7. SIDE STITCHING/CORNER STITCHING PROCEDURE 7-1. Settings Memory No. Memory number selection key Select the memory number whose settings are to be changed using the [Memory number selection key] and MAINMENU ADJUST OPTION ACCESSOR press the [Setting key]. The <Select Binding Mode> screen appears.

• Page 41
  7. SIDE STITCHING/CORNER STITCHING PROCEDURE Step Entering the paper size Enter the paper length and width. Standard values for stitching width are displayed according to the paper size entered. Pressing inside the box showing a value resets the value to 0. Enter the desired values using the [Numerical keys], and press the [Return key] on the numerical pad to confirm.
• Page 42
  7. SIDE STITCHING/CORNER STITCHING PROCEDURES The stitching width is displayed. The stitching position interval is displayed. When the paper width is entered, the standard stitching width will automatically be displayed. ∗ Standard stitching width: (Paper width ÷ 2) mm/inch Here, it is displayed as “148.5/5.85” (297 ÷ 2 = 148.5/11.69 ÷ 2 = 5.85). When paper width is below 140 mm/5.51 inch, stitching width will always be 70 mm/2.76 inch.

• Page 43: Changing Size

  7. SIDE STITCHING/CORNER STITCHING PROCEDURE 7-2. Changing Size Press the [Size Change key] for more than one second to MAINMENU ADJUST OPTION ACCESSOR change the size. When size change completes, a beep sounds. This machine moves left and right. Note Note 210.

• Page 44: Adjustments Using The Step Mode

  7. SIDE STITCHING/CORNER STITCHING PROCEDURE 7-3. Adjustments Using the Step Mode After changing the size, perform fine adjustments of each function in the step mode. When the step mode completes, the newly adjusted value is saved as the new setting of the memory number. Values shown in the Main Menu screen are replaced by values adjusted not only in the fine adjustment screen but also Note Note…

• Page 45
  7. SIDE STITCHING/CORNER STITCHING PROCEDURE Adjustments at the stitching section Adjust the positions of the side jogger and back jogger for aligning paper using the [Fine Adjustment key]. Adjust the position using keys Perform jogging using keys Adjust so that the joggers touch the paper edges lightly. After adjusting, press the [Stitch key].
• Page 46
  7. SIDE STITCHING/CORNER STITCHING PROCEDURE Adjustments at the folding section (When [Folding On] is selected) Adjust the positions of the folding side guides and folding back guides using the [Fine Adjustment key]. Adjust the position using keys Perform jogging using keys Adjust so that the guides touch the booklet edges lightly.

• Page 47: Checking The Bound State

  7. SIDE STITCHING/CORNER STITCHING PROCEDURE 7-4. Checking the Bound State Check the sample sets after adjustment. When paper alignment is poor Adjust the side jogger and back jogger again. ( Refer to page 43.) Check the height of the side stitching guide. If the guide is too high, paper may ride onto the side stitching stopper.

• Page 48: No-Stitching Folding Procedure

  8. NO-STITCHING FOLDING PROCEDURE 8-1. Settings Memory No. Memory number selection key Select the memory number whose settings are to be changed using the [Memory number selection key] and MAINMENU ADJUST OPTION ACCESSOR press the [Setting key]. The <Select Binding Mode> screen appears.

• Page 49
  8. NO-STITCHING FOLDING PROCEDURE Step Entering the paper size Enter the paper length and width. Standard values for the folding position are displayed according to the paper size entered. Pressing inside the box showing a value resets the value to 0. Enter the desired value using the [Numerical keys], and press the [Return key] on the numerical pad to confirm the value.

• Page 50: Changing Size

  8. NO-STITCHING FOLDING PROCEDURE Step Confirming settings Make sure that the values entered are all correct, and then press the [Return key] on the touch panel. Pressing the [Return key] saves the settings of the memory number and returns to the <Main Menu> screen. Pressing the [Back key] returns to the <Set Trimming 420.

• Page 51: Adjustments Using The Step Mode

  8. NO-STITCHING FOLDING PROCEDURE 8-3. Adjustments Using the Step Mode After changing the size, perform fine adjustments of each function in the step mode. When the step mode completes, the newly adjusted value is saved as the new setting of the memory number. Values shown in the Main Menu screen are replaced by values adjusted not only in the fine adjustment screen but also Note Note…

• Page 52
  8. NO-STITCHING FOLDING PROCEDURE Adjustments at the stitching section Adjust the positions of the side jogger and back jogger for aligning paper using the [Fine adjustment key]. Adjust the position using keys Perform jogging using keys Adjust so that the joggers touch the paper edges lightly. After adjusting, press the [Stitch key].
• Page 53
  8. NO-STITCHING FOLDING PROCEDURE Adjustments at the folding section (When [Fold On] is selected) Adjust the positions of the folding side guides and folding back guides using the [Fine Adjustment key]. Adjust the position using keys Perform jogging using keys Adjust so that the guides touch the booklet edges lightly.

• Page 54: Checking The Finished Set

  8. NO-STITCHING FOLDING PROCEDURE 8-4. Checking the Finished Set Check the sample booklets after adjustment. When folding position has deviated Adjust the position using the [Fold Position fine adjustment key]. ( Refer to page 57.) When folding deviates skewed Adjust the angle of the folding stopper using the folding stopper adjustment dial. When folding misalignment/wrinkles occur The pressure of the conveyance roller adjacent to the folding rollers is too strong.

• Page 55
  Set the DC-10/60 overlap to 3 so that the inserted Conveyance roller unit Remove screw paper is transported to the DBM-500 in first. (Refer to the DC-10/60 instruction manual.) Remove in arrow direction Conveyance roller Sponge roller unit…
• Page 56
  8. NO-STITCHING FOLDING PROCEDURE Remove the paper holder of the folding side guide. Change the stitching side jogger open timing from 0 to about 5. ( page 61) Set the folding side guides about 2 mm wider than normally done. ( page 51) Folding side guide Folding side guide…
• Page 57
  8. NO-STITCHING FOLDING PROCEDURE Attach the belt guide L or S. Paper direction If the paper length is more than 170 mm and less than 297 mm, use belt guide S. If more than 297 Belt guide L mm to 500 mm, use belt guide L. Belt guide L Belt guide L Paper direction…

• Page 58: Various Settings

  9. VARIOUS SETTINGS 9-1. Fine Adjustment Menu The fine adjustment menu consists of the step mode and fine adjustment items. This section describes the fine MAINMENU ADJUST OPTION ACCESSOR adjustment items. For details of the step mode, refer to “5. Binding Preparations”…

• Page 59
  9. VARIOUS SETTINGS Stitching position fine adjustment screen Press the [Stitch position fine adjustment key]. The saddle stitching stopper and back jogger are moved to finely adjust the stitching position. They can be moved within ±5 mm/±0.20 inch from the position set at the memory number.
• Page 60
  9. VARIOUS SETTINGS Stitching/folding fine adjustment screen Press the [Stitch Fold position fine adjustment key]. The saddle stitching stopper, back jogger, folding stopper, and folding back guide are moved all together at the same time to finely adjust the stitching/folding position. They can be moved within ±5 mm/±0.20 inch from the position set at the memory number.
• Page 61
  9. VARIOUS SETTINGS Side jogger position fine adjustment screen Press the [Side Jogger position fine adjustment key]. Finely adjusts the distance between the left and right side joggers. The side joggers can be moved within ±5 mm/±0.20 inch from the position set at the memory number. To move outside this range, change the setting of the stitching position of the memory number, and perform the size change procedure.
• Page 62
  9. VARIOUS SETTINGS Folding Back Guide position fine adjustment screen Press the [Folding Back Guide position fine adjustment key]. Finely adjusts the position of the folding back guide. The folding back guide moves forward by about 1 mm/ 0.04 inch. The folding back guide moves backward by about 1 mm/0.04 inch.

• Page 63: Option Menus

  9. VARIOUS SETTINGS 9-2. Option Menus The optional settings still remain effective even though the power is shut off. To memorize these settings, start this machine and stop once. The contents of each option setting is effective on all memory numbers. Option Menu 1 Changes the opening timing of the side joggers.

• Page 64
  9. VARIOUS SETTINGS Option Menu 3 Switches the oscillation stroke of the side jogger. MAINMENU ADJUST OPTION ACCESSOR The oscillation stroke consists of two types; 5 mm (0.20 inch) and 2 mm/0.08 inch. Normally use 5 mm/0.20 inch. Select 2 mm/0.08 inch when using DSF-2000 if paper moves skewed when conveyed and jams at the stitching section.

• Page 65: Accessory Menus

  Pressing the [Kicker key] moves to the screen for setting the kicker. The kicker (DBM-K) is optional. Press the [option key] to shift to the options setting screen. For details, refer to the instruction manual of the options packaged with this machine. <Accessory Menu> Screen…

• Page 66
  9. VARIOUS SETTINGS Trimmer Settings 1 Adjust the finished length (length from book spine to fore- edge). Press the [Trimmer key]. Finished length Increases by about 0.1 mm/0.004 inch. Increases by about 1 mm/ 0.04 inch. Decreases by about 1 mm/0.04 inch. Decreases by about 0.1 mm/0.004 inch.
• Page 67
  9. VARIOUS SETTINGS Stacker Settings The optional settings still remain effective even though the power is shut off. To memorize these settings, start this machine and stop once. The contents of each option setting is effective on all memory numbers. Press the [Stacker key].

• Page 68: Adjusting The Press Pressure And Conveyance Pressure

  9. VARIOUS SETTINGS 9-4. Adjusting the Press Pressure and Conveyance Pressure Adjusting the press pressure L Side The standard setting for the press pressure is “High”. If booklets fail to enter the press rollers, or to be ejected Conveyance pressure skewed from the press rollers, set the press pressure adjustment hook adjustment hook to “Medium”…

• Page 69: Error Messages

  10. ERROR MESSAGES When an error occurs, details of the error and its location are displayed on the touch panel, and the machine stops. Perform the appropriate procedures to correct the error. This machine will not operate while error messages are displayed.

• Page 70: Paper Jam

  10. ERROR MESSAGES 10-3. Paper Jam This error message is displayed when paper has jammed inside the machine. The jam location is displayed on the touch panel. [J01]Jam For more details on correcting paper jams, refer to page 10-4. Wire Feed Detection This error message is displayed when the wire is not fed normally at the stitcher head.

• Page 71: Motor Error

  10. ERROR MESSAGES 10-6. Motor Error Motor error This error message is displayed when an error occurs at the motor. The machine stops immediately. To correct this error, open the top cover, or press the emergency stop switch. ∗∗ ∗∗∗ ]Motor error ( If the error cannot be cleared, or if the error occurs again after resuming operations, contact our service person.

• Page 72: Correcting Paper Jams

  11. CORRECTING PAPER JAMS The machine stops when paper jams. The jams locations If paper jams at the folding section are displayed on the touch panel. Open the top cover, lift up the back guide handle, and remove the jammed paper. Back guide handle Booklet If paper jams at the stitching section…

• Page 73: Stitcher Head

  12. STITCHER HEAD 12-1. Names and Functions…

• Page 74: Wire

  12. STITCHER HEAD Name Function Wire guide spring Feeds wire to the stitching section. Wire guide Guides the wire. Wire feed detection unit Detects wire feed amount and prevents stitching error. Felt disks Cleans the wire surface and applies a small amount of oil. Wire return lock Prevents the wire supplied from returning.

• Page 75: Feeding The Wire

  12. STITCHER HEAD 12-3. Feeding the Wire 1 1 1 1 1 Pass the wire through the wire guides. Wire guide Wire guide Wire Wire guide Wire 2 2 2 2 2 Pass the wire to the wire feed detection Wire unit.

• Page 76
  12. STITCHER HEAD 6 6 6 6 6 Insert the wire into the tip of the wire tube upper, and feed with pliers. Wire Be careful not to bend the wire. Feed until the wire reaches the feed wheels. Pliers Wire tube upper Feed wheels 7 7 7 7 7…

• Page 77: Stitching Tests

  12. STITCHER HEAD 12-4. Stitching Tests 1 1 1 1 1 Memory No. Turn On the power of this machine. Refer to page 14 “5-1. Power On”.) MAINMENU ADJUST OPTION ACCESSOR 2 2 2 2 2 Select a memory number that includes the saddle stitching process from the main menu, and press the [Size Change key].

• Page 78: Removing Wire

  12. STITCHER HEAD 7 7 7 7 7 Press the [Stitch Test Action key]. After several stitching operations, the paper will be ejected to the side stitching stacker. Stitch Test Action key <Stitch Test Action> Screen 8 8 8 8 8 Check the stitched state, and return to the main menu by pressing the MAIN MENU tab.

• Page 79: Adjustments

  12. STITCHER HEAD 12-6. Adjustments Factory adjusted at shipment. Note Note If not using the designated wires, adjustments are required. 1. Adjusting the stitch length Stitch length adjusting Rotate the stitch length adjusting knob clockwise to cut knob the wire short. Rotate counterclockwise to cut it long.

• Page 80: Maintenance

  12. STITCHER HEAD 12-7. Maintenance Apply oil weekly to part and monthly to part with few drops each time. Use the provided oil only. Excessive oil will drip and dirty the paper. Note Note…

• Page 81: Troubleshooting

  Set a slow processing speed for the (When DC-10/60 is connected) collator. Adjust the overlap of the collator to 2 or 4. (Refer to the instruction manual for the collator.) Incorrect position of the saddle stitching Set the saddle stitching guide low.

• Page 82
  Only the power of this machine was turned “5-1. Power On” and set properly. Cannot start The upstream unit is not ready to start. Refer to the instruction manual for the upstream unit. Error message is displayed Refer to “10. Error Messages” and correct errors.

• Page 83: Cleaning

  14. CLEANING To prevent accidents, be sure to turn OFF the power before cleaning. Cleaning the conveyance belt and rollers Wipe with a cloth moistened with alcohol. Shutter After cleaning, make sure that the alcohol has volatized completely and dried before turning ON the power. To clean the belt and rollers, use the handle.

• Page 84: Specifications

  15. SPECIFICATIONS Model name DBM-500 Model Stitcher folder Paper size Saddle stitching Length 178 to 508 mm/7.01 to 20.00 inch Width 120 to 356 mm/4.72 to 14.02 inch Side and corner stitching B5 LEF, A4 (LTR) SEF/LEF, B4 SEF, LGL LEF Some sizes cannot be used.

• Page 85
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• Page 86
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DIPIX – это российский бренд, производственные мощности которого находятся в Китае. Основным направлением деятельности компании DIPIX является продажа банковской техники под своим торговым знаком. К такой технике относится оборудование для обработки наличных денежных средств:

Продукция DIPIX перестала выпускаться в 2018 году

К особенностям этой торговой марки можно отнести то, что линейка представляемого оборудования не включает много моделей. Кроме того, её обновление происходит не часто.

На сайте также указаны другие виды деятельности:

• Разработка и производство собственных продуктов под ТМ DIPIX для сегмента B2B
• Дистрибуция собственных товаров и продуктов дружественных организаций на территориях РФ
• Разработка эксклюзивных продуктов, максимально удовлетворяющих нуждам конечного потребителя
• Комплексные / проектные решения для максимального удовлетворения конечных потребителей

Стоит сказать, что ООО ДИПИКС работает на рынке с 2009 года, являясь эксклюзивным представителем и собственником торговой марки. Это означает, что компания следит за качеством представляемого оборудования. Оно проходит необходимую сертификацию и имеет гарантию качества. Существует сеть сервисных центров по России.

Компания DIPIX была генеральным поставщиком банковского оборудования для X5 Retail Group (торговые сети Перекресток, Пятерочка, Карусель) в 2012-2013 гг.