Ex2303i compare turret position error

Автор:

basilcat · Опубликовано: 26 минут назад

Посмотрите вот это, может подойдёт, все инструкции по работе в папке doc:

Система автоматизации программирования SAPR предназначена для подготовки управляющих программ для машин тепловой резки с системами ЧПУ. Система является полностью автономной программой, не требующей никакой другой поддержки кроме WinXP, Win 7, Win10. Все файлы системы должны находиться в одном каталоге. Инструкция по установке в папке doc. Файлы примеров программ *.sr, *.srt, *.tex, *.geo, *.esi лучше хранить в других каталогах. Есть возможность работать с DXF файлами (стандарт «Autodesk AutoCAD 2004» и «SolidWorks 2001 FINAL» или КОМПАС v9-15). Инструкция по работе с системой в папке doc. Добавлены новые возможности: раскладка деталей произвольной формы на ЛИСТЕ произвольной формы (на остатке листа от предыдущих раскроев). Добавлены функциональности в ПО.
Назначение: Система автоматизации программирования SAPR предназначена для подготовки управляющих программ для машин тепловой резки с системами ЧПУ. В графическом режиме технологом строится программа, описывающая конфигурацию детали, режимы и последовательность вырезки ее на станке. Эта программа называется исходной программой. Каждая программа имеет свое уникальное имя — номер чертежа детали. Исходная программа описывает обработку конкретной детали для конкретной машины, но часто в программе приходится описывать одни и те же элементы, применять одни и те же элементы. В этом случае можно составить подпрограммы, ориентированные на обработку повторяющихся элементов с последующим вызовом данных подпрограмм с угловыми поворотами в любой точке детали. Наличие возможности имитационных средств позволяет осуществить графическое моделирование работы каждой подпрограммы, к которой имеется обращение из исходной программы. Параллельное создание файлов геометрии и технологии. При разработке графической и технологической части детали, для создании управляющей программы, автоматически генерируются исходные тексты: графика детали (хранимая в специальном и текстовом форматах), технология обработки (в текстовом формате).
Трансляция рабочей программы: После ввода и записи на диск исходной программы (графической и технологической ее частей) осуществляется трансляция, т.е. формирование управляющей программы для машины термической резки. После трансляции готовая управляющая программа может быть выведена и записана на USB. Формат УП соответствует СТАНДАРТУ ISO 6582 формат ESSI или ISO. Чтение DXF ЧТЕНИЕ DXF В GEO – файл формата dxf может быть загружен, как геометрический образ (без вспомогательных линий). Загружены будут все линии, окружности и дуги, сформированные в SolidWorks 2001, AUTOCAD 2004 или КОМПАС v9-15 и сохранённые как name.dxf. Автоматическое создание программы и фигур DXF Имеется возможность как построение технологии обхода детали вручную, так и АВТОМАТИЧЕСКАЯ в несколько кликов мышью. Формы листов для раскроя Форма листов для раскроя может быть выбрана прямоугольной для сортаментного листа любых размеров, что устанавливается по наличию листов у заказчика. Также может быть КРУГЛОЙ для остатков от предыдущих вырезок больших отверстий в деталях, а также произвольной для остатков от предыдущих вырезок деталей на прямоугольных листах. Автоматизированная раскладка деталей на листе Раскладка деталей на листе любой формы производится автоматизировано после загрузки списка деталей и их количества в Задание. Возможны корректировки положения деталей со сдвигами как групп деталей, так и по одной с угловыми поворотами на любые углы. Система SAPR распространяется как есть на данный момент и бесплатная.
Видео: https://youtu.be/VSyL7zkC33Y , https://youtu.be/P—_1Z34Ro4 , https://youtu.be/0sM6ksrUauU , https://youtu.be/bPyJreB4rp0 , https://youtu.be/geKYCfB_rEw , https://youtu.be/Lvvxe_vNlek , https://youtu.be/kezLunXfSec , https://youtu.be/Dw1-QF7KP5E , https://youtu.be/26s5EIrHddg , https://youtu.be/RglUwveBb7A , https://youtu.be/Y2c9Otlu_to ,
Построение фигуры внутренним построителем: https://youtu.be/Z7UoYce6rdI , https://youtu.be/NFur2cD4Z0o , https://youtu.be/HLdFOeQbdL8 , https://youtu.be/sAgcv_VSopw , https://youtu.be/ZJsRgQzjfgM ,
Видео работы машин термической резки: https://youtu.be/juUq9xo5cqU , https://youtu.be/XSLZYBopXO0 , https://youtu.be/8E11FyKMSv0 , https://youtu.be/Hq11ZsUJ9SA , https://youtu.be/xakixl55678 , https://youtu.be/_L6lclc1Qtg , https://youtu.be/X2mvJfPke5c .
Сама система скачивать по адресу https://files.fm/u/z5xcrk2ge .
Убрана ошибка чтения незаконченного раскроя не из директории построения раскроя по небрежности пользователя программы.
В видео добавлено как имея программу контура детали создать эквидистантную ей программу, для случая отсутствия в системе управления УЧПУ Заказчика корректора для ввода эквидистанты или если он по каким то причинам не работает. Это работает и не только для одной детали, но и для целого раскроя. Но тогда созданная по этой программе в SAPR фигура будет цельной, состоящей из многих подфигур, т.е. целого раскроя.
 

CNC Lathe стойка Fanuc Oi

#1 OFFLINE Fart123

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Добрый день! Сломался станок CNC Lathe CKE6136z. Fanuc Oi Mate -TD Станок не запускается и выдает ошибки:Ex1002 MOTOR OVERLOAd, Ex1001 TRANSDUCER ALARM, EX 1000 EMERGENCY STOP. Подскажите,что с ним может быть? Операторы говорят, ошибки появились после перепада напряжения.

#2 OFFLINE T-Rex

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Станок не запускается и выдает ошибки:Ex1002 MOTOR OVERLOAd, Ex1001 TRANSDUCER ALARM, EX 1000 EMERGENCY STOP. Подскажите,что с ним может быть? Операторы говорят, ошибки появились после перепада напряжения.

Вы хотя бы немного в индустриальной электронике разбираетесь? Или рассчитываете, что на форумах «телепатически» определят причину неисправности и напишут вам пошаговое руководство по ее устранению, вплоть до порядка откручивания проводов от клемм?

По совокупности ошибок — вполне вероятно, что один из приводов (шпиндель, координатные оси) неисправен. При этом, поскольку схема его управления не дает сигнала «исправен, готов к работе», вполне может активироваться «E-Stop» (зависит от схемы конкретного станка).

В общем, откройте электрошкаф и внимательно осмотрите. А то, может быть, просто какой-нибудь из защитных токовых «автоматов» при броске выбило. Если выбило, попробуйте включить. Выбьет повторно — тогда уже неисправность искать.

#3 OFFLINE Fart123

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Я не рассчитываю что мне телепатически помогут. Я спрашиваю, потому что может кто-то уже сталкивался с такой именно проблемой, именно на таком станке. А то что нужно проверить автоматы это понятно.И, уважаемый T-Rex, я вот не понимаю, зачем вообще писать на что я надеюсь и учить. Можно просто ничего тогда не писать.

#4 OFFLINE vv92

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Если уважаемый Дино перестанет здесь писать, мы много потеряем. Вам не понять-детские обиды, чё.

#5 OFFLINE ShadowVoice

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1. Dino более чем прав.

2.вариант — изучайте свой PCSи пытайтесь понять последовательность каких событий приводит к указанным ошибкам.

3. Даже внешне 100% похожие станки с одинаковой стойкой очень часто имеют разные PLS. Вами дано ОЧЕНь мало информаци для хоть приблизительной диагностики, а с телепатами в мире напряжёнка.

4. Задать вопрос производителю станка — не судьба?

#6 OFFLINE T-Rex

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А то что нужно проверить автоматы это понятно.

Ну и что помешало проверить сразу всё, что доступно при визуальном осмотре (например, состояние сервоусилителей и индикацию на их панелях), на предмет выявления «чего-то неправильного», и сообщить, что ещё увидели? Если хотите «гадание на кофейной гуще по материалу заказчика» устроить, несите не одно зернышко кофе, а хотя бы малую горсточку.

Я спрашиваю, потому что может кто-то уже сталкивался с такой именно проблемой, именно на таком станке.

Ну давайте допустим, что нашли вы собрата по несчастью. У которого на таком же станке сгорел сервоусилитель стоимостью несколько тысяч долларов. А у вас всего-навсего автомат питания отбило, без более тяжких последствий. И что, будете, как он, новый «сервопак» заказывать и менять, вместо того, чтобы автомат обратно включить?

Вы таки поймите, это станки. Сложно устроенные аппараты. Но при этом не айфоны, не робопылесосы и прочие гаджеты, выпускаемые массовым тиражом. Бесполезно к ним «списки типовых неисправностей» составлять — при ремонте техники, тираж производства которой измеряется десятками-сотнями, максимум тысячами, а не миллионами, совсем иные методы диагностики действуют. «Ремонт по аналогии» там либо не дает результата, либо приводит к многократно увеличенным затратам денег.

Даже внешне 100% похожие станки с одинаковой стойкой очень часто имеют разные PLS.

Стойки-то одной модели, а вот программа PLC, управляющая электроавтоматикой, у каждого своя. И даже в двух станках одной марки она может различаться, если они в разной комплектации с завода вышли.

вариант — изучайте свой PCSи пытайтесь понять последовательность каких событий приводит к указанным ошибкам.

Это на случай полнейшей «безблагодатности», когда иного пути нет — документация на станок утрачена, производитель уже не существует (либо отказывается консультировать по каким-то причинам), а станок починить надо любой ценой. «Реверс-инжиниринг черного ящика» — трудоемкое занятие, требующее высшей квалификации от наладчика. В абсолютном большинстве случаев при диагностике и ремонте индустриальной автоматики можно и без него обойтись.

#7 OFFLINE 2ar

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зачем вообще писать на что я надеюсь и учить.

Я вижу у вас полно свободного времени, чтобы здесь писать. Когда я работал на линии розлива, то в подобных случаях не было времени писать на форумах. Нужно было решить любую КИПовскую неисправность за 15 минут. Далее шли звонки начальникам по восходящей. А тут ему советы дают и он при этом не доволен.

#8 OFFLINE T-Rex

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Fart123, Давайте-ка, я вам вводный урок по вивисекции и реанимации промышленного оборудования устрою.

Я (сервисник-наладчик), в количестве 1 штука.

Агонизирующий станок (ваш CKE6136z — впервые в жизни его увидел, и даже не знал до сих пор, какого он цвета, серого или зеленого) — 1 штука.

Смотрю на дисплей стойки. Вижу там ошибки:

Ex1002 MOTOR OVERLOAd

Сигнал о перегрузке какого-то из приводных моторов. Пока весьма обобщенно. Может быть отбитый автомат или сработавшее тепловое реле. Либо это сигнал о том, что данный привод вполне исправен сам по себе, но остановлен из-за механической перегрузки (не отпускаются тормозные колодки, заклинился разрушенный подшипник, «нога попала в колесо» и т.п. — принимаем или отметаем эти версии). Либо силовая электроника, управляющая данным приводом, испустила из себя «волшебный синий дым». Ну и неисправность мотора (пробой обмоток на корпус, либо КЗ витки) тоже не исключается.

Ex1001 TRANSDUCER ALARM

Ooops. В совокупности с предыдущей ошибкой — как-то не радует. Если «transducer» (датчик положения оси — обычно это резольвер, или абсолютный энкодер, или «линейка», хотя может быть и простой тахогенератор, если токарный шпиндель не «индексный») передает сигнал в стойку не напрямую, а через сервоусилитель привода (работающий в качестве повторителя или преобразователя сигнала) — немалая вероятность, что у нас именно этот сервоусилитель сдох. Отсюда и данный аларм — стойка получает от датчика какой-то бред вместо вменяемых значений, и не знает, в каком реальном положении находится приводная ось).

Ну всё, где у вас ключ от замка электрошкафа лежит? Пора туда заглянуть. Заодно тащите альбом схем станка (электрических, пневматических и гидравлических), он мне наверняка пригодится. Да и руководство по эксплуатации хотелось бы бегло пролистать — нередко в нем имеется расшифровка тех ошибок, причины которых могут быть обнаружены и устранены самим оператором, без вызова «специально обученного» человека.

EX 1000 EMERGENCY STOP

А про это уже сказал. «Вторичная ошибка». Любой вменяемо сконструированный ЧПУ-станок, «потеряв» управление одной из осей и не зная, в каком положении она находится, обязан пресечь любые дальнейшие движения. Либо, как вариант, сильно их ограничить, чтобы предотвратить взаимные столкновения и возможные повреждения механизмов. Скорее всего, она самоустранится, когда первичную неисправность найдем и ликвидируем.

Сообщение отредактировал T-Rex: 02 Май 2017 — 14:25

Источник

1. 01-18-2014, 12:01 AM

   
   

   #1

   

   
   Registered
   

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   Hi every body

   I have a problem with CNC lathe machine
   when I try to change the tool I hear disengage (or engage I ‘m not sure) then the tool rotate for a few seconds as normally,
   but the problem is the turret doesn’t rotate

   and I receive this message
   1044 HY.SA TURRET POSITION ERROR

   and after a few seconds
   1041 TURRET INDEX OVERTIME

   my machine made by Victor taichung and its model is Vturn II-20
   and its system is Fanuc OI-TC
   the turret rotated by servo motor and made by sauter

   thanks in advance…

   ---

2. 01-19-2014, 04:02 PM

   
   

   #2

   

   
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   The tool rotates but the turret does not? Do not understand what you mean about that. If the turret disengages but doesn’t move you may have a broken drive belt. Also check to see if the proximity switch for turret unlocked is on and the sw for locked is off when it is disengaged.

   ---

3. 01-19-2014, 05:15 PM

   
   

   #3

   

   
   Registered
   

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   Originally Posted by spark-el
   

   The tool rotates but the turret does not? Do not understand what you mean about that. If the turret disengages but doesn’t move you may have a broken drive belt. Also check to see if the proximity switch for turret unlocked is on and the sw for locked is off when it is disengaged.

   thankx for your reply

   the turret rotate by the same servo motor which operate the rotary milling or drilling tool

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4. 01-20-2014, 06:39 PM

   
   

   #4

   

   
   Registered
   

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   Hi,

   The VDI live-tools of a Sauter-turret have a «lock» position.
   When you rotate (unlock) a live-tool by hand it causes an alarm.
   Rotate it till you feel the «lock» and replace it on the turret.

   Your Electrical (Victor) manual contains a chapter how to rotate the turret when above solution dosn’t work.
   On my Doosan with 2 Sauter turrets;

   1 — [Single Block]
   2 — [Cycle Start and Spindle Stop] , this unlocks the turret.
   3 — [Manual]
   4 — Rotate the [Manual Pulse Generator] on [X] (x100).

   Now the turret rotates to the right position.

   Regards,
   Heavy_Metal.

   ---

5. 01-20-2014, 09:07 PM

   
   

   #5

   

   
   Registered
   

   ---

   Originally Posted by Heavy_Metal
   

   Hi,

   The VDI live-tools of a Sauter-turret have a «lock» position.
   When you rotate (unlock) a live-tool by hand it causes an alarm.
   Rotate it till you feel the «lock» and replace it on the turret.

   Your Electrical (Victor) manual contains a chapter how to rotate the turret when above solution dosn’t work.
   On my Doosan with 2 Sauter turrets;

   1 — [Single Block]
   2 — [Cycle Start and Spindle Stop] , this unlocks the turret.
   3 — [Manual]
   4 — Rotate the [Manual Pulse Generator] on [X] (x100).

   Now the turret rotates to the right position.

   Regards,
   Heavy_Metal.

   dear Heavy_Metal
   thankx ,I will try this tomorrow .
   but I don’t have Electrical (Victor) manual , can you send it please.

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6. 01-24-2014, 07:36 PM

   
   

   #6

   please check when your turret is unclamped if X16.3 is 0 or not
   if this sensor for turret clamp is not 0 than the motor is not rotating the turret
   also if you can say what type of sauter turret you have
   normaly there is a plate on it which indicate the type —is usefull for me
   also say what is the serial number of the machine.
   if you have pneumatic engage of the rotating tool ,maybe the sensor that indicates the disengage of the coupling is not ok or the sensor is bad.
   also if the disengage is not confirmed the turret will not rotate for not braking the rotating tool tail.
   i have a lot of victor machine on service and i can help you but i need the information above.

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7. 02-05-2014, 09:56 PM

   
   

   #7

   

   
   Registered
   

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   Originally Posted by zavateandu
   

   please check when your turret is unclamped if X16.3 is 0 or not
   if this sensor for turret clamp is not 0 than the motor is not rotating the turret
   also if you can say what type of sauter turret you have
   normaly there is a plate on it which indicate the type —is usefull for me
   also say what is the serial number of the machine.
   if you have pneumatic engage of the rotating tool ,maybe the sensor that indicates the disengage of the coupling is not ok or the sensor is bad.
   also if the disengage is not confirmed the turret will not rotate for not braking the rotating tool tail.
   i have a lot of victor machine on service and i can help you but i need the information above.

   sorry for replying too late
   Attachment 222270

   

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8. 02-05-2014, 11:39 PM

   
   

   #8

   

   
   Registered
   

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   Sauter turret
   

   Hi Noureddin,

   Here a PDF for your 05.676.216 Sauter turret, and a PDF for a Victor/Sauter turret correction, not your model.

   Sorry, I made a mistake in how to unlock the Sauter-turrets on my Doosan.

   1 — [Single Block]
   2 — [Feed Hold and Spindle Stop] , this unlocks the turret, not [Cycle Start and Spindle Stop].
   3 — [Manual]
   4 — Rotate the [Manual Pulse Generator] on [X] (step X100).

   Now the turret rotates to the right position, maybe this is not for the Victor

   Regards,
   Heavy_Metal.

   ---

9. 12-21-2021, 07:42 AM

   
   

   #9

   

   ---

   Dear Mentor’s.
   We having fanuc series oi-mate TD controle.
   I’m facing one troubleshooting in yesterday was «Check Turret Station» alarm while go up X-axis Homing in CNC Lathe Machine. This alarm generates continuosly during home position(G28 U0 W0 in Auto cycle. Pls suggest how to escape from this thread..

   ---

10. 12-21-2021, 09:07 AM

    
    

    #10

    

    
    Flies Fast
    

    ---

    Originally Posted by Manashettishivu
    

    Dear Mentor’s.
    We having fanuc series oi-mate TD controle.
    I’m facing one troubleshooting in yesterday was «Check Turret Station» alarm while go up X-axis Homing in CNC Lathe Machine. This alarm generates continuosly during home position(G28 U0 W0 in Auto cycle. Pls suggest how to escape from this thread..

    #1…. you should start your own thread
    This thread has no bearing on your problem.
    #2…. alarm is telling you to disable G96 before doing a toolchange ie G97S500

    ---

cnc-club.ru

Статьи, обзоры, цены на станки и комплектующие.

Ошибки в FANUC Oi-TD

Ошибки в FANUC Oi-TD

Сообщение Костян челябинский » 12 сен 2016, 12:40

Re: Ошибки в FANUC Oi-TD

Сообщение odekolon » 12 сен 2016, 21:57

на самом деле, подозреваю, что крутые специалисты по фанукам , здесь не тусуются.
я к фануку подошел 2 недели назад, поэтому не стоит мои советы рассматривать как окончательные
сначала я бы почитал мануалы хотя бы отсюда
http://www.chipmaker.ru/files/file/10979/
у фануков, буква M в названии системы означает фрезерный а Т — токарный
таким образом, тебе нужны мануалы на FANUC 0i-D
в каждом мануале часто есть ссылки на другие мануалы этой серии. Дальше — гуглить «FANUC — код мануала — pdf»

потом осмотрел бы все вентиляторы, особенно на драйверах и сервах.
подобные сообщения, может генерить также программа электроавтоматики (PMC) — это «сердце» конкретного станка. ее пишет производитель конкретного станка под свое электрооборудование.
На моем станке — программа запаролена. может оно и к лучшему — сломать труднее.
если сообщения генеряться электроавтоматикой, то понять эти сообщения можно только прочитав РЭ на конкретный станок
но китайцы обычно ленятся писать подробно и понятно
в общем гуглить, читать, думать и опять гуглить..
ЗЫ
а может повезет и откликнется владелец такого же станка!

Re: Ошибки в FANUC Oi-TD

Сообщение Lexxa » 13 сен 2016, 15:22

1) проверить вентиляторы. Кроме вентиляторов на сервосистеме есть венттиляторы на самой чпу (это то что с экраном). Гарантированно один из них подклинивает — обычное дело, засирается все пылью. Достаточно продуть и протереть корпус, чтобы кыльчатка не застревала.
2) ошибки типа ошибка привода шпинделя. У фанука привод шпинделя цепляется не по FSSB а по отдельному кабелю. Кабель этот соединяет ЧПУ (то что с экраном) с приводом. Привода подач соединины последовательно оптикой. Частенько проблема в разъемах.

Более детально вы можете найти информацию в руководстве по тех. обслуживанию и в Connection Manual (hardware) на стойку 0i модель D, если не найдете — ищите на С, там практически все то же самое.
Успехов.

Re: Ошибки в FANUC Oi-TD

Сообщение Костян челябинский » 13 сен 2016, 20:59

Источник

cnc-club.ru

Статьи, обзоры, цены на станки и комплектующие.

FANUC ERROR 607, 613 [ РЕШЕНО! подробности в теме]

FANUC ERROR 607, 613 [ РЕШЕНО! подробности в теме]

Сообщение EX854508 » 22 янв 2019, 09:40

Здравствуйте, форумчане!
Несколько раз встречал подобные темы в инете, но решил систематизировать и представить на суд общественности удобноперевариваемый рецепт лечения ошибок 607, 613 для привода FANUC BiSVSP 40/40-15 A06B-6134-H203 в случае, если ошибка связана непосредственно с ним.
В данном конкретном случае используется система ЧПУ Fanuc 0i-TC

Проблема заключается в следующем — при включении станка возникают ошибки подобного рода (Рис. 1):
1001 SPINDLE DRIVER FAULT (A0.1)
100 ЗАПИСЬ ПАРАМЕТРОВ РАЗРЕШЕНА
401 СБОЙ СЕРВО : X ОСЬ VRDY ВЫКЛ
401 СБОЙ СЕРВО : Z ОСЬ VRDY ВЫКЛ
607 X ОСЬ: ОДНОФАЗН СБОЙ КОНВЕРТЕРА
613 X ОСЬ: ОДНОФАЗН СБОЙ КОНВЕРТЕРА
607 Z ОСЬ: ОДНОФАЗН СБОЙ КОНВЕРТЕРА
613 Z ОСЬ: ОДНОФАЗН СБОЙ КОНВЕРТЕРА
9004 ШПНД 1:СБОЙ ВХОД ПРЕДОХР/ПИТАНИЯ

Из всего этого сумбура выделяем следующие ошибки: 607, 613. Проверяем целостность линий питания, клеммных колодок, если таковые есть, элементы силовой части — контакторы, автоматы и прочее — и если все указанное не вызывает сомнений, выдвигаем в главные подозреваемые привод.
Соответственно, до всех активных действий, делаем резервные копии программ и параметров.
Если ничего более не вызывает сомнений, демонтируем привод и снимаем верхнюю крышку корпуса привода.
Как показано на Рис. 2 — проблема видна на лицо: поджаренные SMD резисторы в нижней части платы. Фото с тыльной стороны.
Как правило, сами SMD компоненты наврятли повреждены, что нельзя сказать о дорожках и переходных точках. С каждой из трех фаз дорожка приходит на шесть последовательно соединенных резистора сопротивлением 2,4 кОм каждый, фазы S и T выполнены одинаково, а вот по фазе R два крайних резистора размещены на тыльной части платы; затем крайний резистор каждой фазы — RR6, RS6, RT6 соединен дорожкой с точками, показанными на Рис. 3.
Результирующее сопротивление между фазными клеммными соединениями и конечными точками должно быть около 14,5 кОм.
В случае нарушения целостности дорожек или SMD компонентов — лепим перемычки или меняем оные.
Рис. 4, 5 — восстановленные дорожки.
Собираем, запускаем, устанавливаем нули — и радуемся!

Источник

Ошибка Fanuc DS0300

Ошибка Fanuc DS0300 – села батарейка, что делать?

В первую очередь не стоит паниковать! Данная ситуация крайне распространена и легко поддаётся “лечению” – главное всё сделать правильно и не торопиться. Для полного понимания процесса просим Вас внимательно изучить нашу статью! Если на станке ДРУГАЯ ОШИБКА (не связанная с батарейкой) и Вы попали на эту страницу случайно, то рекомендуем Вам перейти по ссылке: “Ошибки FANUC. Расшифровка и рекомендации“. Там собрана полезная информация не только по ошибкам, но и по методам их диагностики.

О чём нам сообщает станок?

В первую очередь необходимо прочитать ошибки с экрана станка, которые можно открыть нажатием клавиши MESSAGE. Там могут быть ошибки следующего содержимого на разных языках:

• DS0300 APC ALARM : (X) AXIS NEED ZRN
• DS0300 APC АВ. С : (Y) НЕОБХ. ВОЗВР. В ИСХ. Т
• DS0307 (Z) APC ALARM : BATTERY LOW 1
• DS0307 (X) APC АВ. СООБ : РАЗР. БАТАР. 1

Вариантов отображения может быть значительно больше, в том числе и на китайском! “Кривой” перевод ошибок на русский порождает еще большее количество интерпретаций – это не важно! Если в списке ошибок встречаются слова BATTERY, БАТАРЕЯ, LOW, РАЗРЯЖЕНА, ZRN, ВОЗВРАТ В ИСХОДНУЮ ТОЧКУ и т.д… А также, всё это сопровождается перечислением координат X, Y, Z – значит причина установлена. Это может быть:

• Разрядившаяся батарея Fanuc (игнорирование предупреждающих сообщений)
• Неправильно заменённая батарея Fanuc (например, на выключенном станке)
• Отсоединение провода энкодера от серводвигателя (при ремонтах и техническом обслуживании)

Зачем нужна эта батарея и где она находится?

Первое и самое важное – Fanuc батарейка позволяет станку не забывать свои координаты при выключенном питании. Вначале, при понижении заряда батареи, станок выдаёт соответствующее предупреждающее сообщение. После первого появления сообщения о низком заряде батареи необходимо как можно скорее её заменить. Вы можете приобрести её у нас, написав нам по форме обратной связи или позвонив по телефону +7 (495) 211-51-66. Заменять батарею необходимо ТОЛЬКО НА ВКЛЮЧЕННОМ СТАНКЕ! Если сообщение было проигнорировано и батарею вовремя не заменили, то в последствии “слетает” машинный ноль станка и потребуется его повторная привязка, требующая ОСТОРОЖНОСТИ!

Батарейку необходимо искать внутри электрошкафа станка, на жёлтом блоке Fanuc. Обычно она располагается в коробочке, подвешенной на этот блок управления приводами. Батарейка соединена с блоком при помощи провода с разъёмом. Иногда, например на станках Takisawa, батарейку выносят снаружи электрошкафа и заменяют её на обычные батарейки высокой ёмкости типа D. Их легко купить в любом магазине, а также Вам нет необходимости вызывать электрика для осуществления работ внутри электрошкафа. Такие батарейки могут эксплуатироваться до 5-ти лет, в то время как стандартную батарейку Fanuc необходимо менять 1 раз в год.

На что следует обратить особое внимание?

ВАЖНО. Во избежание серьёзных поломок оборудования рекомендуется визуально контролировать перемещаемые элементы станка на соударение. Для этого требуется снять защитные кожуха перепривязываемых осей. Отметку максимально возможного хода подвижного элемента можно определить по старым масляным следам на направляющих и гайке ШВП. Неправильная привязка осей относительно исходного нуля (с погрешностью более 5мм) может привести к вылету стола станка за свои механические пределы, так как при смещении машинного нуля поле допустимого перемещения смещается вместе с ним! После перепривязки осей ОБЯЗАТЕЛЬНО проверяйте максимальный ход по осям на маленьких скоростях.

Какая последовательность действий?

1. Переходим к параметру 1815 (MDI → SYSTEM → 1815 → SEARCH) – это параметр установки машинного нуля станка по координатам. На рисунке изображено исходное состояние параметра 1815. Если привязка машинных нулей “слетела”, то у Вас в столбце APZ будут стоять нули и это не должно Вас смущать.

2. Не забываем перед изменением параметров разрешить их редактирование ( MDI → SET/OFS → SETING → PARAMETER WRITE = 1 ). Заморгает ошибка “редактирование параметров разрешено” – это Вас также не должно смущать

3. Для начала изменения машинных координат необходимо в биты APZ и APC ввести нули, как на картинке и выполнить перезагрузку ЧПУ. Если Вам необходимо привязать только одну ось (например после ремонта или замены двигателя), то выполняйте данную последовательность только для нужной оси, а не для всех одновременно.

4. Возвращаемся к параметру 1815 и вводим в биты APC единичные значения. Введя значения снова производим перезагрузку ЧПУ.

5. Включив станок перемещаем оси в требуемое нам нулевое положение машинной системы координат (как определить точку машинных координат подробно изложено в следующем разделе). Перемещение станка осуществляется в режиме JOG при этом не рекомендуется использовать ускоренную подачу, так как в данном режиме ход осей не ограничен! Установив оси станка в нужное положение вводим единички в биты APZ и последний раз перезагружаем ЧПУ.

6. Все ошибки с экрана должны исчезнуть, но не спешите радоваться! Ещё нужно проверить правильность проделанных Вами действий! Для этого ознакомьтесь со следующим разделом статьи.

ВНИМАНИЕ. Изменение машинного нуля не приведёт к изменению параметров 1320 и 1321 (они отвечают за ограничения рабочей зоны станка и лимиты перемещений). Поэтому не забудьте их проверить и отредактировать при необходимости.

Как определить нулевое положение машинных координат?

Перед перепривязкой машинной системы координат (МСК) необходимо определить место, где будет находиться новый ноль станка. Для этого начнём с начала. Аксиомой является то, что привязать ноль МСК можно абсолютно в любое место. Нас ограничивают только геометрические параметры станка. Для простоты мы будем привязывать МСК в её предыдущее положение.

Исходными данными для определения этой точки будут значения, установленные в параметрах 1320 и 1321. Эти параметры определяли координаты, за которые станку нельзя было перемещаться. Своего рода программные концевики. При подходе стола к этим координатам ЧПУ останавливает сервопривод, что предохраняет станок от повреждения. Картинка и рисунок ниже помогут Вам понять, за что отвечают значения установленные в параметрах 1320 и 1321.

Взяв эти параметры можно рассчитать примерное положение МСК до проведения работ. При этом нужно понимать, что рабочее поле станка может отличаться от размера стола. На картинке рабочее поле станка показано красным прямоугольником. Центр прямоугольника будет соответствовать центру стола. Для большей точности можно нарисовать рабочее поле прямо на столе (маркером) и установить в шпиндель инструмент с острым кончиком (сверло). Кончик сверла необходимо подвести к точке найденного и отмеченного машинного нуля по осям X и Y, а ось Z поднять на максимальную высоту (разумеется не до столкновения гайки ШВП с опорой винта). Максимальную высоту имеет смысл проконтролировать по следам на направляющих.

Корректировка Z координаты смены инструмента.

Невозможно привязать машинный ноль строго в значение, где он был раньше. Поэтому точка смены инструмента также может сместиться! Смещение более 0.2 мм уже может стать причиной серьёзной аварии, поэтому после перепривязки машинного нуля по оси Z обязательно нужно перепроверить координату смены инструмента (параметр 1240)

Определяется необходимое значение в ручном режиме, путём подвода шпинделя в необходимою позицию по оси Z. Ни в коем случае нельзя менять инструмент в автоматическом режиме, до проверки правильности установленной координаты. На картинке показана правильная позиция смены инструмента, расстояние Т зависит от типоразмера конуса патрона.

Установив инструмент в нужную позицию считайте новые машинные координаты смены инструмента из меню POS. Полученные значения вводятся в параметр 1240.

Источник

Fanuc SOi mate-md

G. СПИСОК СИГНАЛОВ ТРЕВОГИ

7n51 SPN_n_ : LOW VOLT DC LINK (ШПИНДЕЛЬ _n_ : НИЗКОЕ НАПРЯЖЕНИЕ ЦЕПИ ПОСТОЯННОГО ТОКА)

7n52 SPN_n_ : ITP SIGNAL ABNORMAL I (ШПИНДЕЛЬ _n_ : НЕВЕРНЫЙ СИГНАЛ ITP I)

7n53 SPN_n_ : ITP SIGNAL ABNORMAL I (ШПИНДЕЛЬ _n_ : НЕВЕРНЫЙ СИГНАЛ ITP II)

7n54 SPN_n_ : OVERLOAD CURRENT (ШПИНДЕЛЬ _n_ : ПЕРЕГРУЗКА ПО ТОКУ)

7n73 SPN_n_ : MOTOR SENSOR DISCONNECTED (ШПИНДЕЛЬ _n_ : РАЗРЫВ СОЕДИНЕНИЯ С ДАТЧИКОМ МОТОРА)

7n74 SPN_n_ : CPU TEST ERROR (ШПИНДЕЛЬ _n_ : ОШИБКА ТЕСТИРОВАНИЯ ЦП)

7n75 SPN_n_ : CRC ERROR (ШПИНДЕЛЬ _n_ : ОШИБКА CRC)

7n79 SPN_n_ : INITIAL TEST ERROR (ШПИНДЕЛЬ _n_ : ОШИБКА ПЕРВОНАЧАЛЬНОГО ТЕСТИРОВАНИЯ)

сбой в питании или плохой

Обнаружена неисправность в

интерфейсе ЧУ (прекратился

Обнаружена неисправность в

интерфейсе ЧУ (прекратился

Температура радиатора чрез-

Отсутствует сигнал обратной

При тестировании CRC обна-

79 Замените печатную плату При операции первоначальуправления SVPM. ного тестировании обнару-

G. СПИСОК СИГНАЛОВ ТРЕВОГИ

Не выдается сигнал одного

СИГНАЛ ТРЕВОГИ ДРУГОГО КОНВЕРТОРА)

G. СПИСОК СИГНАЛОВ ТРЕВОГИ

Проверьте состояние входного

1 Проверьте и исправьте па-

2 Замените кабель обратной

Проверьте, имеется ли ошибка

дана ли синхронизация шпи-

2 Если останавливается вен-

G. СПИСОК СИГНАЛОВ ТРЕВОГИ

9011 SPN_n_ : OVERVOLT POW CIRCUIT (ШПИНДЕЛЬ _n_ : ЦЕПЬ ПИТАНИЯ С ПЕРЕНАПРЯЖЕНИЕМ)

9012 SPN_n_ : OVERCURRENT POW CIRCUIT (ШПИНДЕЛЬ _n_ : ЦЕПЬ ПИТАНИЯ С ПЕРЕГРУЗКОЙ ПО ТОКУ)

9018 SPN_n_ : SUMCHECK ERROR PGM DATA (ШПИНДЕЛЬ _n_ : ДАННЫЕ ПРОГРАММЫ С ОШИБКОЙ В КОНТРОЛЬНОЙ СУММЕ)

9019 SPN_n_ : EX OFFSET CURRENT U (ШПИНДЕЛЬ _n_ : ЧРЕЗМЕРНОЕ СМЕЩЕНИЕ ТОКА

9020 SPN_n_ : EX OFFSET CURRENT V (ШПИНДЕЛЬ _n_ : ЧРЕЗМЕРНОЕ СМЕЩЕНИЕ ТОКА V)

9021 SPN_n_ : POS SENSOR POLARITY ERROR (ШПИНДЕЛЬ _n_ : ОШИБКА ПОЛЯРНОСТИ ДАТЧИКА ПОЛОЖЕНИЯ)

9024 SPN_n_ : SERIAL TRANSFER ERROR (ШПИНДЕЛЬ _n_ : ОШИБКА ПОСЛЕДОВАТЕЛЬНОЙ ПЕРЕДАЧИ)

11 Проверьте входное напряОбнаружено перенапряжение питания и изменение в жение на участке цепи

питании во время торможения

мотора. Если напряжение пре-

тока, увеличьте полное соп-

Проверьте и исправьте пара-

24 1 Расположите кабель соедиПитание ЧПУ отключено нения шпинделя с ЧПУ в (обычное отключение пи-

стороне от кабеля питания.

G. СПИСОК СИГНАЛОВ ТРЕВОГИ

Проверьте и откорректируйте

Проверьте и откорректируйте

водством. Если номер параме-

проверьте обозначенный пара-

G. СПИСОК СИГНАЛОВ ТРЕВОГИ

значение изменения положе-

в соответствии с руководст-

G. СПИСОК СИГНАЛОВ ТРЕВОГИ

9050 SPN_n_ : SPNDL CONTROL OVERSPEED (ШПИНДЕЛЬ _n_ : ПРЕВЫШЕНИЕ СКОРОСТИ УПРАВЛЕНИЯ ШПИНДЕЛЕМ)

9051 SPN_n_ : LOW VOLT DC LINK (ШПИНДЕЛЬ _n_ : НИЗКОЕ НАПРЯЖЕНИЕ ЦЕПИ ПОСТОЯННОГО ТОКА)

9052 SPN_n_ : ITP SIGNAL ABNORMAL I (ШПИНДЕЛЬ _n_ : НЕВЕРНЫЙ СИГНАЛ ITP I)

9053 SPN_n_ : ITP SIGNAL ABNORMAL I (ШПИНДЕЛЬ _n_ : НЕВЕРНЫЙ СИГНАЛ ITP II)

9054 SPN_n_ : OVERLOAD — CURRENT (ШПИНДЕЛЬ _n_ : ПЕРЕГРУЗКА ПО ТОКУ)

9058 SPN_n_ : OVERLOAD IN SVPM

9073 SPN_n_ : MOTOR SENSOR DISCONNECTED (ШПИНДЕЛЬ _n_ : РАЗРЫВ СОЕДИНЕНИЯ С ДАТЧИКОМ МОТОРА)

9074 SPN_n_ : CPU TEST ERROR (ШПИНДЕЛЬ _n_ : ОШИБКА ТЕСТИРОВАНИЯ ЦП)

9075 SPN_n_ : CRC ERROR (ШПИНДЕЛЬ _n_ : ОШИБКА CRC)

50 Проверьте, не превышает ли При синхронизации шпинвычисленное значение макс. деля программируемое

Проверьте и отрегулируйте

2 Замените в ЧПУ печатную (прекратился сигнал ITP). плату интерфейса шпинделя.

2 Замените в ЧПУ печатную (прекратился сигнал ITP). плату интерфейса шпинделя.

54 Измените состояние нагрузки. Обнаруженаперегрузкапо току.

Проверьте состояние дейст-

Замените печатную плату уп-

Замените печатную плату уп-

G. СПИСОК СИГНАЛОВ ТРЕВОГИ

9079 SPN_n_ : INITIAL TEST ERROR (ШПИНДЕЛЬ _n_ : ОШИБКА ПЕРВОНАЧАЛЬНОГО ТЕСТИРОВАНИЯ)

9081 SPN_n_ : 1-ROT MOTOR SENSOR ERROR (ШПИНДЕЛЬ _n_ : ОШИБКА ДАТЧИКА 1 ОБОРОТА МОТОРА)

9082 SPN_n_ : NO 1-ROT MOTOR SENSOR (ШПИНДЕЛЬ _n_ : ОТСУТСТВИЕ СИГНАЛА ДАТЧИКА 1 ОБОРОТА МОТОРА)

9083 SPN_n_ : MOTOR SENSOR SIGNAL ERROR (ШПИНДЕЛЬ _n_ : ОШИБКА СИГНАЛА ДАТЧИКА МОТОРА)

79 Замените печатную плату При операции первонауправления SVPM. чального тестировании

81 1 Проверьте и исправьте паНельзя безошибочно обраметр. наружить сигнал одного 2 Замените кабель обратной оборота датчика мотора.

B1 Замените печатную плату упНизкое напряжение питаравления SVPM. ния управления конвер-

G. СПИСОК СИГНАЛОВ ТРЕВОГИ

Коды ошибок (последовательный шпиндель)

SVPM показывает код ошибки в качестве 2 — х значного числа в STATUS1 при горящем желтом светодиоде. Коды ошибки появляются в данных диагностики ЧПУ ном. 712.

Когда горит красный светодиод, SVPM показывает номер сигнала тревоги, создаваемого серийным шпинделем, что означает отличное от того, что означает горящий желтый светодиод.

→ См. “Сигналы тревоги (последовательный шпиндель).”

Обнаружение неисправности и способ

01 Когда не вводится ни *ESP (сигнал Проверьте последовательности *ESP и MRDY. Для аварийного останова; имеется два типа MRDY обратите внимание на установку параметра сигналов: сигнал ввода и сигнал контакта относительно использования сигнала MRDY (бит 0 SVPM (*2)), ни MRDY (сигнал готовности параметра ном. 4001).

станка), вводятся SFR (команда вращения вперед), SRV (команда обратноговращения) или ORCM (команда ориентирования).

Когда установки параметра произведены

Проверьте установки параметров.

так, чтобы не использовать датчик поло-

жения, что означает, что регулирование по

положению не исполняется (биты 3, 2, 1, 0

параметра ном. 4002 = 0, 0, 0, 0), вводится

команда управления контуром Cs. В этом

случае мотор не возбуждается.

Когда установки параметров производятся

Проверьте установки параметров.

так, чтобы не использовать датчик положения, чтоозначает, чторегулирование поположениюневыполняется(биты3, 2, 1, 0 параметра ном. 4002 = 0, 0, 0, 0), вводится команда режима сервосистемы (такого, как жесткое нарезание резьбы или позиционирование шпинделя) или команда управления синхронизацией шпинделя. В этом случае мотор не возбуждается.

05 Если параметр опции не установлен для Проверьте установки параметра для функции функции ориентирования, вводится ORCM ориентирования.

Если функция управления переключением Проверьте сигнал состояния силовой линии (RCH).

вывода не используется, выбрано вращение

с низкой скоростью (RCH = 1).

07 Если вводится команда управления конПроверьте последовательность. туром Cs, SFR (команда вращения вперед)

или SRV (команда обратного вращения) не вводятся.

G. СПИСОК СИГНАЛОВ ТРЕВОГИ

Обнаружение неисправности и способ

08 Если вводится команда управления режиПроверьте последовательность. мом сервосистемы (такого, как жесткое нарезание резьбы или позиционирование

шпинделя), SFR (команда вращения вперед) или SRV (команда обратного вращения) не вводятся.

09 Если вводится команда управления синхПроверьте последовательность. ронизацией шпинделя, SFR (команда

вращения вперед) или SRV (команда обратного вращения) не вводятся.

Если вводится команда управления

Во время выполнения команды управления конту-

контуромCs, задаетсядругой режим(режим

ром Cs не задавайте другой режим. Перед вводом

сервосистемы, управление синхронизацией

другого режима отмените команду управления

шпинделя или ориентирование).

11 Если вводится команда режима сервоВо время выполнения команды режима сервосисистемы (такого, как жесткое нарезание стемынезадавайтедругойрежимоперации. Перед резьбы или позиционирование шпинделя), вводом другого режима отмените режим сервозадается другой режим (управление cсистемы.

контуром Cs, управление синхронизацией шпинделя или ориентирование).

Если вводится команда управления

Во время выполнения команды управления синх-

синхронизацией шпинделя, задается другой

ронизацией шпинделя не задавайте другой режим.

режим (управление контуром Cs, режим

Перед вводом другого режима отмените команду

сервосистемы или ориентирование).

управления синхронизацией шпинделя.

14 SFR (команда вращения вперед) и SRV Введите любую из команд. (команда обратного вращения) вводятся в

17 Установки параметра детектора скорости Проверьте установки параметров. (бит 2, 1 и 0 параметра ном. 4011) недействительны. Детектор скорости не соответствует установкам.

Когда установки параметра произведены

Проверьте установки параметра и сигнал ввода.

так, чтобы не использовать датчик поло-

жения, что означает, что регулирование по

положению не исполняется (биты 3, 2, 1, 0 параметра ном. 4002 = 0, 0, 0, 0), задается ориентирование по шифратору положения.

24 Для непрерывного индексирования при Проверьте INCMD (команда приращения). До ориентировании по шифратору сначала последовательного исполнения команд асболютвыполняется операция приращения (INCMD ного положения сначала должно быть выполнено

= 1), а затем вводится команда абсолютного ориентированиекомандыабсолютногоположения.

29 Установки параметра произведены для Нельзя использовать функцию ориентирования в использования функции ориентирования в кратчайшее время Используйте ориентирование

кратчайшеевремя(бит6 праметраном. 4018 обычным методом. = 0, параметры ном. 4320 — 4323 ( 0).

31 Данная конфигурация аппаратного обесПроверьте модель ЧПУ. печениянепозволяетиспользоватьфункцию

FAD шпинделя. В этом случае мотор не возбуждается.

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Below is a list of FANUC servo amplifier alarms and faults with a short description briefly describing the source of each error code. Some point to the source of the problem itself, others point to the problem and do not identify the failing/malfunctioning component.

Servo Amplifiers We Service

• FANUC Alpha, Alpha i series & Alpha is series
• FANUC AC Digital and Analog
• FANUC AC Serial Interface
• FANUC AC Series i & S

Tri Star CNC Services can provide you with more information on the meaning of your alarms. We will provide a fault diagnosis and a dependable 1-year warranty if you require FANUC servo amplifier repairs — or a new FANUC servo amplifier module or FANUC DC servo unit.

Fanuc Servo Amplifier Alarms

Alarm Code	Description
-(dash)	Amplifier is not ready
Blinking «-«	(a) Disconnect the feedback cable (JF*) from the Servo Amplifier, and then switch on the power.  <1> If blinking continues → Replace the Servo Amplifier.  <2> If blinking stops → Go to (b). (b) Disconnect the feedback cable (JF*) from the Pulsecoder, and then switch on the power. (Keep the cable on the Servo Amplifier side connected.)  <1> If blinking continues → Replace the cable.  <2> If blinking stops → Replace the motor.
0	Amplifier is ready (normal operating state)
01, 1	DC voltage of the main circuit power supply is abnormally high. Internal cooling circuit faulty Overcurrent flowed into the input of the main circuit. Input supply voltage imbalance, IGBT defective. (PSM-15 to PSM-55) The battery voltage of the absolute pulse coder is low. (warning) The main circuit power module (IPM) has detected an overload, overcurrent, or control supply voltage decrease, overcurrent, or control supply voltage decrease. Internal cooling circuit failure, Overload, Input supply voltage imbalance, IPM failure, or control supply voltage decrease of the power module.
02, 2	Internal cooling circuit faulty. Inverter: control power supply undervoltage The battery voltage of the absolute pulse coder is low.
2 (dot)	+5 VDC of the control circuit power supply is abnormally low.
03, 3	DC voltage of the main circuit power supply is abnormally low or the circuit breaker is tripped. The motor has overheated (OHAL). The temperature of the heat sink has risen.
04, 4	DC voltage (DC link) has dropped Regenerative discharge energy is too high. –The regenerative discharge circuit is abnormal. Servo motor has overheated (estimated value).
05, 5	Average regenerative discharge energy is too high (too frequent acceleration/deceleration) –The transformer overheats. Inverter: DC link undervoltage The input power supply is abnormal (open phase) or the main circuit capacitor was not recharged within the specified time.
5, S	A communication error for the serial pulse coder was detected.
5 (dot)	Excessive regenerative discharge alarm.
06, 6	Inverter: Overheat
6 (dot)	Inverter: Overheat
07, 7	MCC is faulty. Relay contacts for the dynamic brake is faulty. The DC link voltage is abnormally high.
08, 8	Abnormal current alarm (L axis) The offset of the current detection circuit of the main circuit DC link is excessive. The regenerative discharge unit is heated.
8. (dot)	Inverter: IPM alarm (L axis)
09, 9	Abnormal current alarm (M axis) Reference position setting cannot be executed correctly.
9. (dot)	Inverter: IPM alarm (M axis)
11	When the absolute pulse coder is used, the motor has not yet rotated through more than one turn after the first power–up.
16	The main circuit power supply has an open phase.
17	The DC link voltage is abnormally high.
18	An error occurred in internal parameter data transfer processing.
26	The frequency of the main circuit input power supply is abnormal.
36	The input power supply of the main circuit has an imbalance.
46	When the magnetic contactor is turned on, the phase sequence of the power supply cannot be determined.
A	A parameter has been specified incorrectly. Abnormal current alarm (N axis) External cooling circuit faulty.
A. (dot)	Inverter: IPM alarm (N axis)
A0	ROM is faulty.
A1	RAM is faulty
A2	A software is not operating normally.
b	Abnormal current alarm (L axis) Abnormally high current in the L–and M–axis motors DC link current alarm (L axis)
b. (dot)	IPM alarm for L–and M–axis axes.
BRK	Breaker has tripped
c	An overcurrent alarm or IPM alarm DC link current alarm (M axis)
C	Faulty cooling circuit
d	Abnormal current alarm (N axis) DC link current alarm N axis)
DC	Discharge alarm
DCAL	The regenerative discharge circuit may be faulty
E	An error was detected in the RAM write/read test at power–up. The input power supply is abnormal (open phase).
F	External cooling circuit faulty
H	The temperature of the regenerative resistor has arisen abnormally. (PSMR)
HCAL L/M	High current flow the the main circuit of that axis has occurred
HCL	High current alarm L axis
HCM	High current alarm M axis
HV	High voltage alarm
HVAL L/M	DC voltage of the power curcuit for that axis is high
J	The regenerative discharge unit has overheated
L	FSSB communication error
LV	Low voltage alarm
LVAL	The circuit voltage is unusually low
No LED	200-V control power (CX1A) is not supplied. Alternatively, the 24-VDC power is short-circuited.
OH	Overheat alarm
OVC L/M	Current exceeding the preset value has continued longer than normal.
P	Communication error between amplifier and module DC link low voltage alarm
TGLS L/M	Feedback and velocity command mismatch
U	A parameter that requires power–down has been specified. FSSB communication error
u	A first to third reference position return cannot be executed because the reference position has not yet been established.
Y	DC link overvoltage alarm

contact tri star cnc for repairs Back to Top

Fanuc Servo Amplifier 400 Alarm Codes

Alarm Code	Message	Description
400	SERVO ALARM: n–TH AXIS OVERLOAD	The n–th axis (axis 1–8) overload signal is on. Refer to diagnostic display No. 201, 720 or 721 for details.
401	SERVO ALARM: n–TH AXIS VRDY OFF	The n–th axis (axis 1–8) servo amplifier READY signal (DRDY) went off.
402	SERVO ALARM 3, 4TH AXIS OVERLOAD	3-axis, 4-axis overload signal is on. Refer to diagnostic display 722 or 723 for details.
404	SERVO ALARM: n–TH AXIS VRDY ON	Even though the n–th axis (axis 1–8) READY signal (MCON) went off, the servo amplifier READY signal (DRDY) is still on. Or, when the power was turned on, DRDY went on even though MCON was off. Check that the servo interface module and servo amp are connected.
405	SERVO ALARM: (ZERO POINT RETURN FAULT)	Position control system fault. Due to an NC or servo system fault in the reference position return, there is the possibility that reference position return could not be executed correctly. Try again from the manual reference position return.
407	SERVO ALARM: EXCESS ERROR	The difference in synchronous axis position deviation exceeded the set value.
409	SERVO ALARM: n AXIS TORQUE ALM	Abnormal servo motor load has been detected. Alternatively, abnormal spindle motor load has been detected in Cs mode.
410	SERVO ALARM: n–TH AXIS – EXCESS ERROR	The position deviation value when the n–th axis (axis 1–8) stops is larger than the set value.
411	SERVO ALARM: n–TH AXIS – EXCESS ERROR	The position deviation value when the n–th axis (axis 1–8) moves is larger than the set value.
413	SERVO ALARM: n–th AXIS – LSI OVERFLOW	The contents of the error register for the n–th axis (axis 1–8) exceeded 231 power. This error usually occurs as the result of an improperly set parameters.
414	SERVO ALARM: n–TH AXIS – DETECTION RELATED ERROR	N–th axis (axis 1–8) digital servo system fault. Refer to diagnosis display No. 200 and No.204 for details. Also look at the servo amlifier for alarm code.
415	SERVO ALARM: n–TH AXIS – EXCESS SHIFT	A speed higher than 511875 units/s was attempted to be set in the n–th axis (axis 1–8). This error occurs as the result of improperly set CMR.
416	SERVO ALARM: n–TH AXIS – DISCONNECTION	Position detection system fault in the n–th axis (axis 1–8) pulse coder (disconnection alarm). Refer to diagnosis display No. 201 for details.
417	SERVO ALARM: n–TH AXIS – PARAMETER INCORRECT	This alarm occurs when the n–th axis (axis 1–8) is in one of the conditions listed below. (Digital servo system alarm) 1) The value set in Parameter No. 2020 (motor form) is out of the specified limit. 2) A proper value (111 or –111) is not set in parameter No.2022 (motor revolution direction). 3) Illegal data (a value below 0, etc.) was set in parameter No. 2023 (number of speed feedback pulses per motor revolution). 4) Illegal data (a value below 0, etc.) was set in parameter No. 2024 (number of position feedback pulses per motor revolution). 5) Parameters No. 2084 and No. 2085 (flexible field gear rate) have not been set. 6) A value outside the limit of {1 to the number of control axes} or a non–continuous value (Parameter 1023 (servo axis number) contains a value out of the range from 1 to the number of axes, or an isolated value (for example, 4 not preceded by 3).was set in parameter No. 1023 (servo axisnumber). 7) The amplifier in use does not support the HC alarm avoidance function. If you want to use this amplifier, reset the function bit 2209#4 to 0. If you want to use the HC alarm avoidance function, use an amplifier that supports it.
420	SERVO ALARM: n AXIS SYNC TORQUE (M series)	During simple synchronous control, the difference between the torque commands for the master and slave axes exceeded the value set in parameter No. 2031.
421	SERVO ALARM: n AXIS EXCESS ER (D)	The difference between the errors in the semi–closed loop and closed loop has become excessive during dual position feedback. Check the values of the dual position conversion coefficients in parameters No. 2078 and 2079.
422	SERVO ALARM: n AXIS	In torque control of PMC axis control, a specified allowable speed has been exceeded.
423	SERVO ALARM: n AXIS	In torque control of PMC axis control, the parameter–set allowable cumulative travel distance has been exceeded.
430	n AXIS : SV. MOTOR OVERHEAT	A servo motor overheat occurred.
431	n AXIS : CNV. OVERLOAD	1) PSM: Overheat occurred. 2) β series SVU: Overheat occurred.
432	n AXIS : CNV. LOWVOLT CON.	1) PSM: The control power supply voltage has dropped. 2) PSMR: The control power supply voltage has dropped. 3) β series SVU: The control power supply voltage has dropped
434	n AXIS : INV. LOWVOLT CONTROL	SVM: The control power supply voltage has dropped.
435	n AXIS : INV. LOWVOLT DC LINK	SVM: The DC link voltage has dropped.
436	n AXIS : SOFTTHERMAL (OVC)	The digital servo software detected the soft thermal state (OVC).
437	n AXIS : CNV. OVERCURRENT POWER	PSM: Overcurrent flowed into the input circuit.
438	n AXIS : INV. ABNORMAL CURRENT	1) SVM: The motor current is too high. 2) α series SVU: The motor current is too high. 3) β series SVU: The motor current is too high.
439	n AXIS : CNV. OVERVOLT POWER	1) PSM: The DC link voltage is too high. 2) PSMR: The DC link voltage is too high. 3) α series SVU: The C link voltage is too high. 4) β series SVU: The link voltage is too high.
440	n AXIS : CNV. EX DECELERATION POWER	1) PSMR: The regenerative discharge amount is too large. 2) α series SVU: The regenerative discharge amount is too large. Alternatively, the regenerative discharge circuit is abnormal.
441	n AXIS : ABNORMAL CURRENT OFFSET	The digital servo software detected an abnormality in the motor currentdetection circuit.
442	n AXIS : CNV. CHARGE FAILURE	1) PSM: The spare discharge circuit of the DC link is abnormal. 2) PSMR: The spare discharge circuit of the DC link is abnormal.
443	n AXIS : CNV. COOLING FAN FAILURE	1) PSM: The internal cooling fan failed. 2) PSMR: The internal cooling fan failed. 3) β series SVU: The internal cooling fan failed.
444	n AXIS : INV. COOLING FAN FAILURE	SVM: The internal cooling fan failed.
445	n AXIS : SOFT DISCONNECT ALARM	The digital servo software detected a broken wire in the pulse coder.
446	n AXIS : HARD DISCONNECT ALARM	A broken wire in the built–in pulse coder was detected by hardware.
447	n AXIS : HARD DISCONNECT (EXT)	A broken wire in the separate detector was detected by hardware.
448	n AXIS : UNMATCHED FEEDBACK ALARM	The sign of feedback data from the built–in pulse coder differs from that of feedback data from the separate detector.
449	n AXIS : INV. IPM ALARM	1) SVM: IPM (intelligent power module) detected an alarm. 2) α series SVU: IPM (intelligent power module) detected an alarm.
453	n AXIS : SPC SOFT DISCONNECT ALARM	Software disconnection alarm of the α pulse coder. Turn off the power to the CNC, then remove and insert the pulse coder cable. If this alarm is issued again, replace the pulse coder.
456	ILLEGAL CURRENT LOOP	The current control cycle settings (parameter No. 2004, bit 0 of parameter No. 2003, and bit 0 of parameter No. 2013) are incorrect. Possible problems are as follows. – For the two axes whose servo axis numbers (settings of parameter No. 1023) are an odd number followed by an even number (a pair of axes 1 and 2 or axes 5 and 6, for example), a different current control cycle is set for each of the axes. – The requirements for slaves needed for the set current control cycle, including the number, type, and connection method of them, are not satisfied.
457	ILLEGAL HI HRV (250US)	Use of high–speed HRV is specified although the current control cycle is 200 μs.
458	CURRENT LOOP ERROR	The current control cycle setting does not match the actual current control cycle.
459	HI HRV SETTING ERROR	Of two axes having adjacent servo axis numbers (parameter No. 1023), odd number and even number, high–speed HRV control can be performed for one axis and not for the other.
460	n AXIS : FSSB DISCONNECT	FSSB communication was disconnected suddenly. The possible causes are as follows: 1) The FSSB communication cable was disconnected or broken. 2) The power to the amplifier was turned off suddenly. 3) A low–voltage alarm was issued by the amplifier.
461	n AXIS : ILLEGAL AMP INTERFACE	The axes of the 2–axis amplifier were assigned to the fast type interface.
462	n AXIS : SEND CNC DATA FAILED	Because of an FSSB communication error, a slave could not receive correct data.
463	n AXIS : SEND SLAVE DATA FAILED	Because of an FSSB communication error, a slave could not receive correct data.
464	n AXIS : WRITE ID DATA FAILED	An attempt was made to write maintenance information on the amplifier maintenance screen, but it failed.
465	n AXIS : READ ID DATA FAILED	At power–up, amplifier initial ID information could not be read.
466	n AXIS : MOTOR/AMP COMBINATION	The maximum current rating for the amplifier does not match that for the motor.
467	n AXIS : ILLEGAL SETTING OF AXIS	The servo function for the following has not been enabled when an axis occupying a single DSP (corresponding to two ordinary axes) is specified on the axis setting screen. 1. Learning control (bit 5 of parameter No. 2008 = 1) 2. High–speed current loop (bit 0 of parameter No. 2004 = 1) 3. High–speed interface axis (bit 4 of parameter No. 2005 = 1)
468	HI HRV SETTING ERROR(AMP)	Use of high–speed HRV is specified for a controlled axis of an amplifier which does not support high–speed HRV.

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Fanuc Servo Amplifier 600 Alarms

Alarm Code	Message	Description
600	n AXIS: INV. DC LINK OVER CURRENT	DC link current is too large.
601	n AXIS: INV. RADIATOR FAN FAILURE	The external dissipator cooling fan failed.
602	n AXIS: INV. OVERHEAT	The servo amplifier was overheated.
603	n AXIS: INV. IPM ALARM(OH)	The IPM (intelligent power module) detected an overheat alarm.
604	n AXIS: AMP. COMMUNICATION ERROR	Communication between the SVM and the PSM failed.
605	n AXIS: CNV. EX. DISCHARGE POWER	PSMR: Regenerative power is too large.
606	n AXIS: CNV. RADIATOR FAN FAILURE	PSM: The external dissipator cooling fan failed. PSMR: The external dissipator cooling fan failed.
607	n AXIS: CNV. SINGLE PHASE FAILURE	PSM: Input voltage is in the open–phase condition. PSMR: Input voltage is in the open–phase condition.

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Fanuc Servo Amplifier Beta is 6130 Alarms

Alarm Code	Description
SV0027 or 027	Invalid digital servo parameter setting
SV0361 or 361	Pulsecoder phase error (built-in)
SV0364 or 364	Soft phase alarm (built-in)
SV0365 or 365	LED error (built-in)
SV0366 or 366	Pulse error (built-in)
SV0367 or 367	Count error (built-in)
SV0368 or 368	Serial data error (built-in)
SV0369 or 369	Data transfer error (built-in)
SV0380 or 380	LED error (separate)
SV0381 or 381	Pulsecoder phase error (separate)
SV0382 or 382	Count error (separate)
SV0383 or 383	Pulse error (separate)
SV0384 or 384	Soft phase alarm (separate)
SV0385 or 385	Serial data error (separate)
SV0386 or 386	Data transfer error (separate)
SV0387 or 387	Sensor error (separate)
SV0417 or 417	Invalid parameter
SV0421 or 421	Excessive semi-full error
SV0430 or 430	Servo motor overheat
SV0432 or 432	Converter: control power supply undervoltage
SV0433 or 433	Converter: DC link undervoltage
SV0436 or 436	Soft thermal (OVC)
SV0438 or 438	Inverter: motor current alarm
SV0439 or 439	Converter: DC link overvoltage
SV0440 or 440	Converter: Excessive deceleration power
SV0441 or 441	Current offset error
SV0444 or 444	Inverter: internal cooling fan stopped or circuit failed
SV0445 or 445	Soft disconnection alarm
SV0447 or 447	Hard disconnection alarm (separate)
SV0448 or 448	Feedback mismatch alarm
SV0449 or 449	Inverter: IPM alarm
SV0453 or 453	Soft disconnection alarm (α Pulsecoder)
SV0601 or 601	Inverter: cooling fan stopped of the radiator
SV0603 or 603	Inverter: IPM alarm (OH)

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FANUC Servo Amplifier SVPMi (6134, 6230)

Status 1 Spindle Unit	Status 2 Spindle Unit	Description
12	Not applicable	IPM alarm
19	Not applicable	Excessive offset of the phase U current detection circuit
20	Not applicable	Excessive offset of the phase V current detection circuit
21	Not applicable	Position sensor polarity setting incorrect
24	Not applicable	Serial transfer data error
27	Not applicable	Position coder disconnected
29	Not applicable	Short-period overload
30	Not applicable	Overcurrent in the converter input circuit
31	Not applicable	Motor lock alarm
32	Not applicable	Serial communication LSI RAM error
33	Not applicable	Converter: DC link precharge failure
34	Not applicable	Parameter data out of the specifiable range
35	Not applicable	Gear ratio parameter error
37	Not applicable	Speed detector parameter error
41	Not applicable	Position coder one-rotation signal detection error
42	Not applicable	Position coder one-rotation signal not detected
47	Not applicable	Position coder signal error
50	Not applicable	Excessive speed command calculation value during spindle synchronization
51	Not applicable	Converter: DC link undervoltage
52	Not applicable	ITP signal error I
53	Not applicable	ITP signal error II
54	Not applicable	Current overload alarm
58	Not applicable	Converter: main circuit overload
73	Not applicable	Motor sensor disconnected
75	Not applicable	CRC test alarm
79	Not applicable	Abnormal initial test operation
81	Not applicable	Motor sensor one-rotation signal detection error
82	Not applicable	Motor sensor one-rotation signal not detected
83	Not applicable	Motor sensor signal error
84	Not applicable	Spindle sensor disconnected
85	Not applicable	Spindle sensor one-rotation signal detection error
86	Not applicable	Spindle sensor one-rotation signal not detected
87	Not applicable	Spindle sensor signal error
b0	Not applicable	Communication error between amplifier and module
b1	Not applicable	Converter: control power supply low voltage
C0, C1, C2	Not applicable	Communication data alarm
4, 04	— (dash)	Input power supply is abnormal (open phase)
11	— (dash)	DC voltage at the DC link is abnormally high
30	— (dash)	The main circuit power module (IPM) has detected an abnormal condition.
33	— (dash)	The main circuit capacitor was not recharged within the specified time
51	— (dash)	In the main circuit, the DC voltage (DC link) has dropped.
58	— (dash)	Temperature of the main circuit heat sink has risen abnormally
59	— (dash)	Internal cooling circuit faulty
b1	— (dash)	Power supply voltage decrease

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Alarm Description 0 PLEASE TURN OFF POWER A parameter which requires the power off was input, turn off power. 1 TH PARITY ALARM TH alarm (A character with incorrect parity was input). Correct the tape. 2 TV PARITY ALARM TV alarm (The number of characters in a block is odd). This alarm will be generated only when the TV check is effective. 3 TOO MANY DIGITS Data exceeding the maximum allowable number of digits was input. (Refer to the item of max. programmable dimensions.) 4 ADDRESS NOT FOUND A numeral or the sign “ – ” was input without an address at the beginning of a block. Modify the program. 5 NO DATA AFTER ADDRESS The address was not followed by the appropriate data but was followed by another address or EOB code. Modify the program. 6 ILLEGAL USE OF NEGATIVE SIGN Sign “ – ” input error (Sign “ – ” was input after an address with which it cannot be used. Or two or more “ – ” signs were input.) Modify the program. 7 ILLEGAL USE OF DECIMAL POINT Decimal point “.” input error (A decimal point was input after an address with which it can not be used. Or two decimal points were input.) Modify the program. 9 ILLEGAL ADDRESS INPUT Unusable character was input in significant area. Modify the program. 10 IMPROPER G–CODE An unusable G code or G code corresponding to the function not provided is specified. Modify the program. 11 NO FEEDRATE COMMANDED Feedrate was not commanded to a cutting feed or the feedrate was inadequate. Modify the program. 14 CAN NOT COMMAND G95 (M Series) A synchronous feed is specified without the option for threading / synchronous feed. 14 ILLEGAL LEAD COMMAND (T Series) In variable lead threading, the lead incremental and decremental outputted by address K exceed the maximum command value or a command such that the lead becomes a negative value is given. Modify the program. 15 TOO MANY AXES COMMANDED M Series;An attempt was made to move the machine along the axes, but the number of the axes exceeded the specified number of axes controlled simultaneously. Modify the program. 20 OVER TOLERANCE OF RADIUS In circular interpolation (G02 or G03), difference of the distance between the start point and the center of an arc and that between the end point and the center of the arc exceeded the value specified in parameter No. 3410. 21 ILLEGAL PLANE AXIS COMMANDED An axis not included in the selected plane (by using G17, G18, G19) was commanded in circular interpolation. Modify the program. 22 NO CIRCULAR RADIUS When circular interpolation is specified, neither R (specifying an arc radius), nor I, J, and K (specifying the distance from a start point to the center) is specified. 23 ILLEGAL RADIUS COMMAND (T series) In circular interpolation by radius designation, negative value was commanded for address R. Modify the program. 25 CANNOT COMMAND F0 IN G02/G03 F0 (fast feed) was instructed by F1 –digit column feed in circular interpolation. Modify the program. 27 NO AXES COMMANDED IN G43/G44 No axis is specified in G43 and G44 blocks for the tool length offset type C. Offset is not canceled but another axis is offset for the tool length offset type C. Modify the program. 28 ILLEGAL PLANE SELECT In the plane selection command, two or more axes in the same direction are commanded. Modify the program. 29 ILLEGAL OFFSET VALUE M Series;The offset values specified by H code is too large. Modify the program. 30 ILLEGAL OFFSET NUMBER M Series;The offset values specified by D/H code for tool length offset, cutter compensation or 3–dimensional cutter compensation is too large. Otherwise, the number specified by P code for the additional workpiece coordinate system is too large. Modify the program. 31 ILLEGAL P COMMAND IN G10 In setting an offset amount by G10, the offset number following address P was excessive or it was not specified. Modify the program. 32 ILLEGAL OFFSET VALUE IN G10 In setting an offset amount by G10 or in writing an offset amount by system variables, the offset amount was excessive. 33 NO SOLUTION AT CRC M Series: A point of intersection cannot be determined for cutter compensation C. Modify the program. T Series: A point of intersection cannot be determined for tool nose radius compensation. Modify the program. 34 NO CIRC ALLOWED IN ST–UP /EXT BLK M Series;The start up or cancel was going to be performed in the G02 or G03 mode in cutter compensation C. Modify the program. 35 CAN NOT COMMANDED G39 (M Series) G39 is commanded in cutter compensation B cancel mode or on the plane other than offset plane. Modify the program. 35 CAN NOT COMMANDED G31 T series;Skip cutting (G31) was specified in tool nose radius compensation mode. Modify the program. 36 CAN NOT COMMANDED G31 Skip cutting (G31) was specified in cutter compensation mode.Modify the program. 37 CAN NOT CHANGE PLANE IN CRC M seires;G40 is commanded on the plane other than offset plane in cutter compensation B. The plane selected by using G17, G18 or G19 is changed in cutter compensation C mode. Modify the program. 38 INTERFERENCE IN CIRCULAR BLOCK Overcutting will occur in tool radius/tool nose radius/cutter compensation because the arc start point or end point coincides with the arc center. Modify the program. 39 CHF/CNR NOT ALLOWED IN NRC Chamfering or corner R was specified with a start–up, a cancel, or switching between G41 and G42 in tool nose radius compensation. The program may cause overcutting to occur in chamfering or corner R. Modify the program. 40 INTERFERENCE IN G90/G94 BLOCK Overcutting will occur in tool nose radius compensation in canned cycle G90 or G94. Modify the program. 41 INTERFERENCE IN CRC M seires;Overcutting will occur in cutter compensation C. Two or more blocks are consecutively specified in which functions such as the auxiliary function and dwell functions are performed without movement in the cutter compensation mode. Modify the program. 42 G45/G48 NOT ALLOWED IN CRC Tool offset (G45 to G48) is commanded in cutter compensation. Modify the program. 44 G27–G30 NOT ALLOWED IN FIXED CYC One of G27 to G30 is commanded in canned cycle mode.Modify the program. 45 ADDRESS Q NOT FOUND(G73/G83) In canned cycle G73/G83, the depth of each cut (Q) is not specified. Alternatively,Q0 is specified. Correct the program. 46 ILLEGAL REFERENCE RETURN COMMAND Other than P2, P3 and P4 are commanded for 2nd, 3rd and 4th reference position return command. 47 ILLEGAL AXIS SELECT Two or more parallel axes (in parallel with a basic axis) have been specified upon start–up of three–dimensional tool compensation or three–dimensional coordinate conversion. 48 BASIC 3 AXIS NOT FOUND For startup of three–dimensional tool compensation or three–dimensional coordinate conversion, the three basic axes used when Xp,Yp and Zp are omitted were not specified in parameter No. 1022. 49 ILLEGAL OPERATION (G68/G69) The commands for three–dimensional coordinate conversion (G68,G69) and tool length compensation (G43, G44, G45) are not nested.Modify the program. 50 CHF/CNR NOT ALLOWED IN THRD BLK Chamfering or corner R is commanded in the thread cutting block. Modify the program. 51 MISSING MOVE AFTER CHF/CNR T series;Improper movement or the move distance was specified in the block next to the chamfering or corner R block.Modify the program. 52 CODE IS NOT G01 AFTER CHF/CNR The block next to the chamfering or corner R block is not G01, G02,or G03.Modify the program. 53 TOO MANY ADDRESS COMMANDS M series;For systems without the arbitary angle chamfering or corner R cutting, a comma was specified. For systems with this feature, a comma was followed by something other than R or C Correct the program. 54 NO TAPER ALLOWED AFTER CHF/CNR T series;A block in which chamfering in the specified angle or the corner R was specified includes a taper command. Modify the program. 55 MISSING MOVE VALUE IN CHF/CNR In chamfering or corner R block, the move distance is less than chamfer or corner R amount. Modify the program. 56 NO END POINT & ANGLE IN CHF/CNR T series;Neither the end point nor angle is specified in the command for the block next to that for which only the angle is specified (A). In the chamfering comman, I(K) is commanded for the X(Z) axis. 57 NO SOLUTION OF BLOCK END Block end point is not calculated correctly in direct dimension drawing programming. Modify the program. 58 END POINT NOT FOUND In a arbitrary angle chamfering or corner R cutting block, a specified axis is not in the selected plane. Correct the program. 59 PROGRAM NUMBER NOT FOUND In an external program number search, a specified program number was not found. Otherwise, a program specified for searching is being edited in background processing. Alternatively, the program with the program number specified in a one–touch macro call is not found in memory. Check the program number and external signal. Or discontinue the background editing. 60 SEQUENCE NUMBER NOT FOUND Commanded sequence number was not found in the sequence number search.Check the sequence number. 61 ADDRESS P/Q NOT FOUND IN G70–G73 T series;Address P or Q is not specified in G70, G71, G72, or G73 command. Modify the program. 62 ILLEGAL COMMAND IN G71–G76 T series;1. The depth of cut in G71 or G72 is zero or negative value.;2. The repetitive count in G73 is zero or negative value.;3. the negative value is specified to Δi or Δk is zero in G74 or G75.;4. A value other than zero is specified to address U or W though Δi or Δk is zero in G74 or G75.;5. A negative value is specified to Δd, though the relief direction in G74 or G75 is determined.;6. Zero or a negative value is specified to the height of thread or depth of cut of first time in G76.;7. The specified minimum depth of cut in G76 is greater than the height of thread.;8. An unusable angle of tool tip is specified in G76.;Modify the program. 63 SEQUENCE NUMBER NOT FOUND T series;The sequence number specified by address P in G70, G71, G72, or G73 command cannot be searched. Modify the program. 64 SHAPE PROGRAM NOT MONOTONOUSLY T series;A target shape which cannot be made by monotonic machining was specified in a repetitive canned cycle (G71 or G72). 65 ILLEGAL COMMAND IN G71–G73 T series;1. G00 or G01 is not commanded at the block with the sequence number which is specified by address P in G71, G72, or G73 command.;2. Address Z(W) or X(U) was commanded in the block with a sequence number which is specified by address P in G71 or G72, respectively. Modify the program. 66 IMPROPER G–CODE IN G71–G73 T series;An unallowable G code was commanded beween two blocks specified by address P in G71, G72, or G73. Modify the program. 67 CAN NOT ERROR IN MDI MODE T series;G70, G71, G72, or G73 command with address P and Q. Modify the program. 69 FORMAT ERROR IN G70–G73 T series;The final move command in the blocks specified by P and Q of G70, G71, G72, and G73 ended with chamfering or corner R. Modify the program. 70 NO PROGRAM SPACE IN MEMORY The memory area is insufficient.Delete any unnecessary programs, then retry. 71 DATA NOT FOUND The address to be searched was not found.Or the program with specified program number was not found in program number search.Check the data. 72 TOO MANY PROGRAMS The number of programs to be stored exceeded 63 (basic), 125 (option),200 (option), or 400 (option) or 1000 (option). Delete unnecessary programs and execute program registeration again. 73 PROGRAM NUMBER ALREADY IN USE The commanded program number has already been used. Change the program number or delete unnecessary programs and execute program registeration again. 74 ILLEGAL PROGRAM NUMBER The program number is other than 1 to 9999.Modify the program number. 75 PROTECT An attempt was made to register a program whose number was protected. 76 ADDRESS P NOT DEFINED Address P (program number) was not commanded in the block which includes an M98, G65, or G66 command. Modify the program. 77 SUB PROGRAM NESTING ERROR The subprogram was called in five folds. Modify the program. 78 NUMBER NOT FOUND A program number or a sequence number which was specified by address P in the block which includes an M98, M99, M65 or G66 was not found.The sequence number specified by a GOTO statement was not found. Otherwise, a called program is being edited in background processing.Correct the program, or discontinue the background editing. 79 PROGRAM VERIFY ERROR In memory or program collation,a program in memory does not agree with that read from an external I/O device. Check both the programs in memory and those from the external device. 80 G37 ARRIVAL SIGNAL NOT ASSERTED M series;In the automatic tool length measurement function (G37), the measurement position reach signal (XAE, YAE,or ZAE) is not turned on within an area specified in parameter 6254 (value ε).This is due to a setting or operator error. 81 OFFSET NUMBER NOT FOUND IN G37 M series;Tool length automatic measurement (G37) was specified without a H code.(Automatic tool length measurement function) Modify the program. 82 H–CODE NOT ALLOWED IN G37 M series;H code and automatic tool compensation (G37) were specified in the same block. (Automatic tool length measurement function) Modify the program. 82 T–CODE NOT ALLOWED IN G37 T series;T code and automatic tool compensation (G36, G37) were specified in the same block. (Automatic tool compensation function) Modify the program. 83 ILLEGAL AXIS COMMAND IN G37 M series;In automatic tool length measurement, an invalid axis was specified or the command is incremental.Modify the program. 85 COMMUNICATION ERROR When entering data in the memory by using Reader / Puncher interface,an overrun, parity or framing error was generated. The number of bits of input data or setting of baud rate or specification No. of I/O unit is incorrect. 86 DR SIGNAL OFF When entering data in the memory by using Reader / Puncher interface,the ready signal (DR) of reader / puncher was off.Power supply of I/O unit is off or cable is not connected or a P.C.B. is defective. 87 BUFFER OVERFLOW When entering data in the memory by using Reader / Puncher interface,though the read terminate command is specified, input is not interrupted after 10 characters read. I/O unit or P.C.B. is defective. 88 LAN FILE TRANS ERROR (CHANNEL–1) File data transfer over the OSI–Ethernet was terminated as a result of a transfer error. 89 LAN FILE TRANS ERROR (CHANNEL–2) File data transfer over the OSI–Ethernet was terminated as a result of a transfer error. 90 REFERENCE RETURN INCOMPLETE 21 Model B;The reference position return cannot be performed normally because the reference position return start point is too close to the reference position or the speed is too slow. Separate the start point far enough from the reference position, or specify a sufficiently fast speed for reference position return. Check the program contents. 91 REFERENCE RETURN INCOMPLETE In the automatic operation halt state, manual reference position return cannot be performed. 92 AXES NOT ON THE REFERENCE POINT The commanded axis by G27 (Reference position return check) did not return to the reference position. 94 P TYPE NOT ALLOWED (COORD CHG) P type cannot be specified when the program is restarted. (After the automatic operation was interrupted, the coordinate system setting operation was performed.) Perform the correct operation according to the operator’s manual. 95 P TYPE NOT ALLOWED (EXT OFS CHG) P type cannot be specified when the program is restarted.(After the automatic operation was interrupted, the external workpiece offset amount changed.) Perform the correct operation according to the User’s manual. 96 P TYPE NOT ALLOWED (WRK OFS CHG) P type cannot be specified when the program is restarted.(After the automatic operation was interrupted, the workpiece offset amount changed.) Perform the correct operation according to the User’s manual. 97 P TYPE NOT ALLOWED (AUTO EXEC) P type cannot be directed when the program is restarted.(After power ON, after emergency stop or P/S alarm 94 to 97 were reset, no automatic operation is performed).Perform automatic operation. 98 G28 FOUND IN SEQUENCE RETURN A command of the program restart was specified without the reference position return operation after power ON or emergency stop, and G28 was found during search. Perform the reference position return. 99 MDI EXEC NOT ALLOWED AFT.SEARCH After completion of search in program restart, a move command is given with MDI. Move axis before a move command or don’t interrupt MDI operation. 100 PARAMETER WRITE ENABLE On the PARAMETER(SETTING) screen, PWE(parameter writing enabled) is set to 1. Set it to 0, then reset the system. 101 PLEASE CLEAR MEMORY The power turned off while rewriting the memory by program edit operation.If this alarm has occurred, press (RESET) while pressing (PROG),and only the program being edited will be deleted.Register the deleted program. 109 FORMAT ERROR IN G08 A value other than 0 or 1 was specified after P in the G08 code, or no value was specified. 110 DATA OVERFLOW The absolute value of fixed decimal point display data exceeds the allowable range. Modify the program. 111 CALCULATED DATA OVERFLOW The result of calculation turns out to be invalid, an alarm No.111 is issued. –10 47 to –10 –29, 0, 10 –29 to 10 47 Modify the program. 112 DIVIDED BY ZERO Division by zero was specified.(including tan 90°) Modify the program. 113 IMPROPER COMMAND A function which cannot be used in custom macro is commanded. Modify the program. 114 FORMAT ERROR IN MACRO There is an error in other formats than (Formula). Modify the program. 115 ILLEGAL VARIABLE NUMBER A value not defined as a variable number is designated in the custom macro. Modify the program. 116 WRITE PROTECTED VARIABLE The left side of substitution statement is a variable whose substitution is inhibited. Modify the program. 118 PARENTHESIS NESTING ERROR The nesting of bracket exceeds the upper limit (quintuple). Modify the program. 119 ILLEGAL ARGUMENT The SQRT argument is negative, BCD argument is negative, or other values than 0 to 9 are present on each line of BIN argument. Modify the program. 122 FOUR FOLD MACRO MODAL–CALL The macro modal call is specified four fold. Modify the program. 123 CAN NOT USE MACRO COMMAND IN DNC Macro control command is used during DNC operation. Modify the program. 124 MISSING END STATEMENT DO – END does not correspond to 1: 1. Modify the program. 125 FORMAT ERROR IN MACRO (Formula) format is erroneous. Modify the program. 126 ILLEGAL LOOP NUMBER In DOn, 1 = n = 3 is not established. Modify the program. 127 NC, MACRO STATEMENT IN SAME BLOCK NC and custom macro commands coexist. Modify the program. 128 ILLEGAL MACRO SEQUENCE NUMBER The sequence number specified in the branch command was not 0 to 9999. Or, it cannot be searched.Modify the program. 129 ILLEGAL ARGUMENT ADDRESS An address which is not allowed in (Argument Designation) is used.Modify the program. 130 ILLEGAL AXIS OPERATION An axis control command was given by PMC to an axis controlled by CNC.Or an axis control command was given by CNC to an axis controlled by PMC. Modify the program. 131 TOO MANY EXTERNAL ALARM MESSAGES Five or more alarms have generated in external alarm message.Consult the PMC ladder diagram to find the cause. 132 ALARM NUMBER NOT FOUND No alarm No.concerned exists in external alarm message clear.Check the PMC ladder diagram. 133 ILLEGAL DATA IN EXT. ALARM MSG Small section data is erroneous in external alarm message or external operator message. Check the PMC ladder diagram. 135 ILLEGAL ANGLE COMMAND M series;The index table indexing positioning angle was instructed in other than an integral multiple of the value of the minimum angle. Modify the program. 135 SPINDLE ORIENTATION PLEASE T series;Without any spindle orientation, an attept was made for spindle indexing. Perform spindle orientation. 136 ILLEGAL AXIS COMMAND M series;In index table indexing.Another control axis was instructed together with the B axis. Modify the program. 136 C/H–CODE & MOVE CMD IN SAME BLK. T series;A move command of other axes was specified to the same block as spindle indexing addresses C, H. Modify the program. 137 M–CODE & MOVE CMD IN SAME BLK. A move command of other axes was specified to the same block as M–code related to spindle indexing. Modify the program. 138 SUPERIMPOSED DATA OVERFLOW The total distribution amount of the CNC and PMC is too large during superimposed control of the extended functions for PMC axis control. 139 CAN NOT CHANGE PMC CONTROL AXIS An axis is selected in commanding by PMC axis control. Modify the program. 141 CAN NOT COMMAND G51 IN CRC M series;G51 (Scaling ON) is commanded in the tool offset mode. Modify the program. 142 ILLEGAL SCALE RATE M series;Scaling magnification is commanded in other than 1 to 999999. Correct the scaling magnification setting (G51 Pp………………… or parameter 5411 or 5421). 143 SCALED MOTION DATA OVERFLOW M series;The scaling results, move distance, coordinate value and circular radius exceed the maximum command value. Correct the program or scaling mangification. 144 ILLEGAL PLANE SELECTED M series;The coordinate rotation plane and arc or cutter compensation C plane must be the same. Modify the program. 145 ILLEGAL CONDITIONS IN POLAR COORDINATE INTERPOLATION The conditions are incorrect when the polar coordinate interpolation starts or it is canceled.;1) In modes other than G40, G12.1/G13.1 was specified.;2) An error is found in the plane selection. Parameters No. 5460 and No. 5461 are incorrectly specified.;Modify the value of program or parameter. 146 IMPROPER G CODE G codes which cannot be specified in the polar coordinate interpolation mode was specified. See section II to 4.4 and modify the program. 148 ILLEGAL SETTING DATA M series;Automatic corner override deceleration rate is out of the settable range of judgement angle. Modify the parameters (No.1710 to No.1714) 149 FORMAT ERROR IN G10L3 M series;A code other than Q1,Q2,P1 or P2 was specified as the life count type in the extended tool life management. 150 ILLEGAL TOOL GROUP NUMBER Tool Group No. exceeds the maximum allowable value. Modify the program. 151 TOOL GROUP NUMBER NOT FOUND The tool group commanded in the machining program is not set. Modify the value of program or parameter. 152 NO SPACE FOR TOOL ENTRY The number of tools within one group exceeds the maximum value registerable. Modify the number of tools. 153 T–CODE NOT FOUND In tool life data registration, a T code was not specified where one should be. Correct the program. 154 NOT USING TOOL IN LIFE GROUP M series;When the group is not commanded, H99 or D99 was commanded. Correct the program. 155 ILLEGAL T–CODE IN M06 M series;In the machining program, M06 and T code in the same block do not correspond to the group in use. Correct the program. 156 P/L COMMAND NOT FOUND P and L commands are missing at the head of program in which the tool group is set. Correct the program. 157 TOO MANY TOOL GROUPS The number of tool groups to be set exceeds the maximum allowable value. (See parameter No. 6800 bit 0 and 1) Modify the program. 158 ILLEGAL TOOL LIFE DATA The tool life to be set is too excessive. Modify the setting value. 159 TOOL DATA SETTING INCOMPLETE During executing a life data setting program, power was turned off. Set again. 163 COMMAND G68/G69 INDEPENDENTLY G68 and G69 are not independently commanded in balance cut. Modify the program. 175 ILLEGAL G107 COMMAND Conditions when performing circular interpolation start or cancel not correct. To change the mode to the cylindrical interpolation mode, specify the command in a format of “G07.1 rotation to axis name radius of cylinder.” 176 IMPROPER G–CODE IN G107 M series;Any of the following G codes which cannot be specified in the cylindrical interpolation mode was specified.;1) G codes for positioning: G28,, G73, G74, G76, G81 – G89, including the codes specifying the rapid traverse cycle;2) G codes for setting a coordinate system: G52,G92;3) G code for selecting coordinate system: G53 G54–G59 Modify the program. 177 CHECK SUM ERROR (G05 MODE) Check sum error Modify the program. 178 G05 COMMANDED IN G41/G42 MODE G05 was commanded in the G41/G42 mode. Correct the program. 179 PARAM. (NO. 7510) SETTING ERROR The number of controlled axes set by the parameter 7510 exceeds the maximum number. Modify the parameter setting value. 180 COMMUNICATION ERROR (REMOTE BUF) Remote buffer connection alarm has generated. Confirm the number of cables, parameters and I/O device. 181 FORMAT ERROR IN G81 BLOCK G81 block format error (hobbing machine);1) T (number of teeth) has not been instructed.;2) Data outside the command range was instructed by either T, L, Q or P.;3) An overflow occurred in synchronization coefficient calculation. Modify the program. 182 G81 NOT COMMANDED G83 (C axis servo lag quantity offset) was instructed though synchronization by G81 has not been instructed. Correct the program. (hobbing machine) 183 DUPLICATE G83 (COMMANDS) G83 was instructed before canceled by G82 after compensating for the C axis servo lag quantity by G83. (hobbing machine) 184 ILLEGAL COMMAND IN G81 A command not to be instructed during synchronization by G81 was instructed. (hobbing machine);1) A C axis command by G00, G27, G28, G29, G30, etc. was instructed.;2) Inch/Metric switching by G20, G21 was instructed. 185 RETURN TO REFERENCE POINT G81 was instructed without performing reference position return after power on or emergency stop. (hobbing machine) Perform reference position return. 186 PARAMETER SETTING ERROR Parameter error regarding G81 (hobbing machine);1) The C axis has not been set to be a rotary axis.;2) A hob axis and position coder gear ratio setting error Modify the parameter. 187 HOB COMMAND IS NOT ALLOWED Error in the modal state when G81.4 or G81 is specified;1. The canned cycle mode (G81 to G89) is set.;2. The thread cutting mode is set.;3. The C–axis is under synchronous, composite, or superimposed control. 190 ILLEGAL AXIS SELECT M series;In the constant surface speed control, the axis specification is wrong. (See parameter No. 3770.) The specified axis command (P) contains an illegal value. Correct the program. 194 SPINDLE COMMAND IN SYNCHRO–MODE A contour control mode, spindle positioning (Cs–axis control) mode, or rigid tapping mode was specified during the serial spindle synchronous control mode. Correct the program so that the serial spindle synchronous control mode is released in advance. 195 MODE CHANGE ERROR Switching command to contouring mode, Cs axis control or rigid tap mode or switching to spindle command mode is not correctly completed. (This occurs when the response to switch to the spindle control unit side with regard to the switching command from the NC is incorrect. This alarm is not for the purposes of warning against mistakes in operation, but because continuing operation in this condition can be dangerous it is a P/S alarm.) 197 C–AXIS COMMANDED IN SPINDLE MODE The program specified a movement along the Cs–axis when the signal CON(DGN=G027#7) was off. Correct the program, or consult the PMC ladder diagram to find the reason the signal is not turned on. 199 MACRO WORD UNDEFINED Undefined macro word was used. Modify the custom macro. 200 ILLEGAL S CODE COMMAND In the rigid tap, an S value is out of the range or is not specified. Modify the program. 201 FEEDRATE NOT FOUND IN RIGID TAP In the rigid tap, no F value is specified. Correct the program. 202 POSITION LSI OVERFLOW In the rigid tap, spindle distribution value is too large. (System error) 203 PROGRAM MISS AT RIGID TAPPING In the rigid tap, position for a rigid M code (M29) or an S command is incorrect. Modify the program. 204 ILLEGAL AXIS OPERATION In the rigid tap, an axis movement is specified between the rigid M code (M29) block and G84 or G74 for M series (G84 or G88 for T series) block. Modify the program. 205 RIGID MODE DI SIGNAL OFF Rigid mode DI signal is not ON when G84 or G74 for M series (G84 or G88 for T series) is executed though the rigid M code (M29) is specified. Consult the PMC ladder diagram to find the reason the DI signal (DGNG061.1) is not turned on. 206 CAN NOT CHANGE PLANE (RIGID TAP) M series;Plane changeover was instructed in the rigid mode. Correct the program. 207 RIGID DATA MISMATCH The specified distance was too short or too long in rigid tapping. 210 CAN NOT COMAND M198/M199 M198 and M199 are executed in the schedule operation. M198 is executed in the DNC operation. Modify the program.;1) The execution of an M198 or M99 command was attempted during scheduled operation. Alternatively, the execution of an M198 command was attempted during DNC operation. Correct the program.;2) The execution of an M99 command was attempted by an interrupt macro during pocket machining in a multiple repetitive canned cycle. 211 G31 (HIGH) NOT ALLOWED IN G99 G31 is commanded in the per revolution command when the high– speed skip option is provided. Modify the program. 212 ILLEGAL PLANE SELECT M series;The arbitrary angle chamfering or a corner R is commanded or the plane including an additional axis. Correct the program. 213 ILLEGAL COMMAND IN SYNCHRO–MODE Movement is commanded for the axis to be synchronously controlled. Any of the following alarms occurred in the operation with the simple synchronization control.;1) The program issued the move command to the slave axis.;2) The program issued the manual continuous feed/manual handle feed/incremental feed command to the slave axis.;3) The program issued the automatic reference position return command without specifying the manual reference position return after the power was turned on.;4) The difference between the position error amount of the master and slave axes exceeded the value specified in parameter NO.8313. 214 ILLEGAL COMMAND IN SYNCHRO–MODE Coordinate system is set or tool compensation of the shift type is executed in the synchronous control. Correct the program. 217 DUPLICATE G51.2 (COMMANDS) T series;G51.2/G251 is further commanded in the G51.2/G251 mode. Modify the program. 218 NOT FOUND P/Q COMMAND IN G251 (T series) T series;P or Q is not commanded in the G251 block, or the command value is out of the range. Modify the program. 219 COMMAND G250/G251 INDEPENDENTLY T series;G251 and G250 are not independent blocks. 220 ILLEGAL COMMAND IN SYNCHR–MODE T series;In the synchronous operation, movement is commanded by the NC program or PMC axis control interface for the synchronous axis. 221 ILLEGAL COMMAND IN SYNCHR–MODE T series;Polygon machining synchronous operation and axis control or balance cutting are executed at a time. Modify the program. 222 DNC OP. NOT ALLOWED IN BG.–EDIT M series;Input and output are executed at a time in the background edition. Execute a correct operation. 224 RETURN TO REFERENCE POINT M series;Reference position return has not been performed before the automatic operation starts. Perform reference position return only when bit 0 of parameter 1005 is 0. 225 SYNCHRONOUS/MIXED CONTROL ERROR T series (At two–path);This alarm is generated in the following circumstances. (Searched for during synchronous and mixed control command.;1 When there is a mistake in axis number parameter (No. 1023) setting.;2 When there is a mistake in control commanded. During hobbing synchronization, a command to bring the C–axis under synchronous, composite, or superimposed control is made. Modify the program or the parameter. 226 ILLEGAL COMMAND IN SYNCHRO– MODE T series (At two–path);A travel command has been sent to the axis being synchronized in synchronous mode. Modify the program or the parameter. 229 CAN NOT KEEP SYNCHRO–STATE T series;This alarm is generated in the following circumstances.;1 When the synchro/mixed state could not be kept due to system overload.;2 The above condition occurred in CMC devices (hardware) and synchro– state could not be kept.;(This alarm is not generated in normal use conditions.) 230 R CODE NOT FOUND The infeed quantity R has not been instructed for the G161 block. Or the R command value is negative. Correct the program. 231 ILLEGAL FORMAT IN G10 OR L50 Any of the following errors occurred in the specified format at the programmable– parameter input.;1 Address N or R was not entered.;2 A number not specified for a parameter was entered.;3 The axis number was too large.;4 An axis number was not specified in the axis–type parameter.;5 An axis number was specified in the parameter which is not an axis type. Correct the program.;6 An attempt was made to reset bit 4 of parameter 3202 (NE9) or change parameter 3210 (PSSWD) when they are protected by a password.;Correct the program. 233 DEVICE BUSY When an attempt was made to use a unit such as that connected via the RS–232–C interface, other users were using it. 239 BP/S ALARM While punching was being performed with the function for controlling external I/O units,background editing was performed. 240 BP/S ALARM Background editing was performed during MDI operation 244 P/S ALARM T series;In the skip function activated by the torque limit signal, the number of accumulated erroneous pulses exceed 32767 before the signal was input. Therefore, the pulses cannot be corrected with one distribution. Change the conditions, such as feed rates along axes and torque limit, and try again. 245 T–CODE NOT ALOWEE IN THIS BLOCK T series;One of the G codes, G50, G10, and G04, which cannot be specified in the same block as a T code, was specified with a T code. 251 ATC ERROR This alarm is issued in the following cases;– An M06T_ command contains an unusable T code.;– An M06 command has been specified when the Z machine coordi nate is positive.;– The parameter for the current tool number (No. 7810) is set to 0.;– An M06 command has been specified in canned cycle mode.;– A reference position return command (G27 to G44) and M06 command have been specified in the same block.;– An M06 command has been specified in tool compensation mode (G41 to G44).;– An M06 command has been specified without performing reference position return after power–on or the release of emergency stop.;– The machine lock signal or Z–axis ignore signal has been turned on during tool exchange.;– A pry alarm has been detected during tool exchange. Refer to diagnosis No. 530 to determine the cause. (Only for ROBODRILL) 252 ATC SPINDLE ALARM An excessive error arose during spindle positioning for ATC. For details, refer to diagnosis No. 531. (Only for ROBODRILL) 253 G05 IS NOT AVAILABLE M series;Alarm details Binary input operation using high–speed remote buffer (G05) or high– speed cycle machining (G05) has been specified in advance control mode (G08P1). Execute G08P0, to cancel advance control mode, before executing these G05 commands. 4500 REPOSITIONING INHIBITED A repositioning command was specified in the circular interpolation (G02, G03) mode. 4502 ILLEGAL COMMAND IN BOLT HOLE In a bolt hole circle (G26) command, the radius (I) was set to zero or a negative value, or the number of holes (K) was set to zero. Alternatively, I, J, or K was not specified. 4503 ILLEGAL COMMAND IN LINE AT ANGLE In a line-at-angle (G76) command, the number of holes (K) was set to zero or a negative value. Alternatively, I, J, or K was not specified. 4504 ILLEGAL COMMAND IN ARC In an arc (G77) command, the radius (I) or the number of holes (K) was set to zero or a negative value. Alternatively, I, J, K, or P was not specified. 4505 ILLEGAL COMMAND IN GRID In a grid (G78, G79) command, the number of holes (P, K) was set to zero or a negative value. Alternatively, I, J, K, or P was not specified. 4506 ILLEGAL COMMAND IN SHARE PROOFS In a shear proof (G86) command, the tool size (P) was set to zero, or the blanking length (I) was 1.5 times larger than the tool size (P) or less. Alternatively, I, J, or P was not specified. 4507 ILLEGAL COMMAND IN SQUARE In a square (G87) command, the tool size (P,Q) was set to zero or a negative value, or the blanking length (I, J) was three times larger than the tool size (P, Q) or less. Alternatively, I, J, P, or Q was not specified. 4508 ILLEGAL COMMAND IN RADIUS In a radius (G88) command, the traveling pitch (Q) or radius (I) was set to zero or a negative value, or the traveling pitch (Q) was greater than or equal to the arc length. Alternatively, I, J, K, P, or Q was not specified. 4509 ILLEGAL COMMAND IN CUT AT ANGLE In a cut-at-angle (G89) command, the traveling pitch (Q) was set to zero, negative value, or another value larger than or equal to the length (I). Alternatively, I, J, P, or Q was not specified. 4510 ILLEGAL COMMAND IN LINE-PUNCH In a linear punching (G45) command, the traveling distance was set to zero or a value 1.5 times larger than the tool size (P) or less. Alternatively, P was not specified. 4511 ILLEGAL COMMAND IN CIRCLE-PUNCH In a circular punching (G46, G47) command, the same position was specified for both start and end points of the arc, radius (R) of the arc was set to zero, or the pitch (Q) was set to a value exceeding the arc length. Alternatively, R or Q was not specified. 4520 T, M INHIBITED IN NIBBLING-MODE T code, M code, G04, G70 or G75 was specified in the nibbling mode. 4521 EXCESS NIBBLING MOVEMENT (X, Y) In the nibbling mode, the X-axis or Y-axis traveling distance was larger than or equal to the limit (No. 16188 to 16193). 4522 EXCESS NIBBLING MOVEMENT (C) In the circular nibbling (G68) or usual nibbling mode, the C-axis traveling distance was larger than or equal to the limit (No. 16194). 4523 ILLEGAL COMMAND IN CIRCLE-NIBBL In a circular nibbling (G68) command, the traveling pitch (Q) was set to zero, a negative value, or a value larger than or equal to the limit (No. 16186, 16187), or the radius (I) was set to zero or a negative value. Alternatively, I, J, K, P, or Q was not specified. 4524 ILLEGAL COMMAND IN LINE-NIBBL In a linear nibbling (G69) command, the traveling pitch (Q) was set to zero, negative value, or a value larger than or equal to the limit (No. 16186, 16187). Alternatively, I, J, P, or Q was not specified. 4530 A/B MACRO NUMBER ERROR The number for storing and calling by an A or B macro was set to a value beyond the range from 1 to 5. 4531 U/V MACRO FORMAT ERROR An attempt was made to store a macro while storing another macro using a U or V macro. A V macro was specified although the processing to store a macro was not in progress. A U macro number and V macro number do not correspond with each other. 4532 IMPROPER U/V MACRO NUMBER The number of an inhibited macro (number beyond the range from 01 to 99) was specified in a U or V macro command. 4533 U/V MACRO MEMORY OVERFLOW An attempt was made to store too many macros with a U or V macro command. 4534 W MACRO NUMBER NOT FOUND Macro number W specified in a U or V macro command is not stored. 4535 U/V MACRO NESTING ERROR An attempt was made to call a macro which is defined three times or more using a U or V macro command. An attempt was made to store 15 or more macros in the storage area for macros of number 90 to 99. 4536 NO W, Q COMMAND IN MULTI-PIECE W or Q was not specified in the command for taking multiple workpieces (G73, G74). 4537 ILLEGAL Q VALUE IN MULTI-PIECE In the command for taking multiple workpieces (G73, G74), Q is set to a value beyond the range from 1 to 4. 4538 W NO. NOT FOUND IN MULTI-PIECE Macro number W specified in the command for taking multiple workpieces (G73, G74) is not stored. 4539 MULTI-PIECE SETTING IS ZERO The command for taking multiple workpieces (G73, G74) was specified although zero is specified for the function to take multiple workpieces (No. 16206 or signals MLP1 and MLP2 (PMC address G231, #0 and #1)). 4540 MULTI-PIECE COMMAND WITHIN MACRO The command for taking multiple workpieces (G73, G74) was specified when a U or V macro was being stored. 4542 MULTI-PIECE COMMAND ERROR Although G98P0 was specified, the G73 command was issued. Although G98K0 was specified, the G74 command was issued. 4543 MULTI-PIECE Q COMMAND ERROR Although G98P0 was specified, the Q value for the G74 command was not 1 or 3. Although G98K0 was specified, the Q value for the G73 command was not 1 or 2. 4544 MULTI-PIECE RESTART ERROR In the command for resuming taking multiple workpieces, the resume position (P) is set to a value beyond the range from 1 to total number of workpieces to be machined. 4549 ILLEGAL TOOL DATA FORMAT The quantity of tool data patterns to be saved is too large to fit the usable area (16 KB). 4600 T, C COMMAND IN INTERPOLATION In the linear interpolation (G01) mode or circular interpolation (G02, G03) mode, a T command or C-axis command was specified. 4601 INHIBITED T, M COMMAND In the block of G52, G72, G73, or G74, a T or M command was specified. 4602 ILLEGAL T-CODE The specified T command is not cataloged on the tool register screen. 4603 C AXIS SYNCHRONOUS ERROR The difference between the position deviation value of C1 axis and C2 axis exceeds the parameter value (No. 16364, 16365) with the C–axis synchronous control function. 4604 ILLEGAL AXIS OPERATION A C-axis command was specified in the block containing a T command for multiple tools. 4605 NEED ZRN C–axis synchronization failed. 4630 ILLEGAL COMMAND IN LASER MODE In the laser mode, a nibbling command or pattern command was specified. In the tracing mode, an attempt was made to make a switch to the punching mode. 4650 IMPROPER G-CODE IN OFFSET MODE In the cutter compensation mode, an inhibited G code (pattern command, G73, G74, G75, etc.) was specified. 4700 PROGRAM ERROR (OT +) The value specified in the X-axis move command exceeded the positive value of stored stroke limit 1. (Advance check) 4701 PROGRAM ERROR (OT –) The value specified in the X-axis move command exceeded the negative value of stored stroke limit 1. (Advance check) 4702 PROGRAM ERROR (OT +) The value specified in the Y-axis move command exceeded the positive value of stored stroke limit 1. (Advance check) 4703 PROGRAM ERROR (OT –) The value specified in the Y-axis move command exceeded the negative value of stored stroke limit 1. (Advance check) 4704 PROGRAM ERROR (OT +) The value specified in the Z-axis move command exceeded the positive value of stored stroke limit 1. (Advance check) 4705 PROGRAM ERROR (OT –) The value specified in the Z-axis move command exceeded the negative value of stored stroke limit 1. (Advance check) 5000 ILLEGAL COMMAND CODE The specified code was incorrect in the high–precision contour control (HPCC) mode. 5003 ILLEGAL PARAMETER There is an invalid parameter. 5004 HPCC NOT READY (M series) High–precision contour control is not ready. 5006 TOO MANY WORD IN ONE BLOCK The number of words specified in a block exceeded 26 in the HPCC mode. 5007 TOO LARGE DISTANCE In the HPCC mode, the machine moved beyond the limit. 5009 PARAMETER ZERO The maximum feedrate (parameter No. 1422) or the feedrate in dry run (parameter No. 1410) is 0 in the HPCC model. 5010 END OF RECORD The end of record (%) was specified. I/O is incorrect. modify the program. 5012 G05 P10000 ILLEGAL START UP Function category: High–precision contour control;Alarm details: G05 P10000 has been specified in a mode from which the system cannot enter HPCC mode. 5013 HPCC: CRC OFS REMAIN AT CANCEL G05P0 has been specified in G41/G42 mode or with offset remaining 5014 TRACE DATA NOT FOUND M series;Transfer cannot be performed because no trace data exists. 5018 POLYGON SPINDLE SPEED ERROR Function category: Polygon turning;Alarm details: In G51.2 mode, the speed of the spindle or polygon synchronous axis either exceeds the clamp value or is too small. The specified rotation speed ratio thus cannot be maintained. 5020 PARAMETER OF RESTART ERROR An erroneous parameter was specified for restarting a program. A parameter for program restart is invalid. 5030 ILLEGAL COMMAND (G100) T series;The end command (G110) was specified before the registratioin start command (G101, G102, or G103) was specified for the B–axis. 5031 ILLEGAL COMMAND (G100, G102, G103) T series;While a registration start command (G101, G102, or G103) was being executed, another registration start command was specified for the B–axis. 5032 NEW PRG REGISTERED IN B–AXS MOVE T series;While the machine was moving about the B–axis, at attempt was made to register another move command. 5033 NO PROG SPACE IN MEMORY B–AXS T series;Commands for movement about the B–axis were not registered because of insufficient program memory 5034 PLURAL COMMAND IN G110 T series;Multiple movements were specified with the G110 code for the B–axis. 5035 NO FEEDRATE COMMANDED B–AXS T series;A feedrate was not specified for cutting feed about the B–axis. 5036 ADDRESS R NOT DEFINED IN G81–G86 T series;Point R was not specified for the canned cycle for the B–axis. 5037 ADDRESS Q NOT DEFINED IN G83 T series;Depth of cut Q was not specified for the G83 code (peck drilling cycle). Alternatively, 0 was specified in Q for the B–axis. 5038 TOO MANY START M–CODE COMMAND T series;More than six M codes for starting movement about the B–axis were specified. 5039 START UNREGISTERED B–AXS PROG T series;An attempt was made to execute a program for the B–axis which had not been registered. 5040 CAN NOT COMMANDED B–AXS MOVE T series;The machine could not move about the B–axis because parameter No.8250 was incorrectly specified, or because the PMC axis system could not be used. 5041 CAN NOT COMMANDED G110 BLOCK T series;Blocks containing the G110 codes were successively specified in tool– tip radius compensation for the B–axis. 5044 G68 FORMAT ERROR M series;A G68 command block contains a format error. This alarm is issued in the following cases;1. I, J, or K is missing from a G68 command block (missing coordinate rotation option).;2. I, J, and K are 0 in a G68 command block.;3. R is missing from a G68 command block. 5046 ILLEGAL PARAMETER (ST.COMP) The parameter settings for straightness compensation contain an error. Possible causes are as follows;1. A parameter for a movement axis or compensation axis contains an axis number which is not used.;2. More than 128 pitch error compensation points exist between the negative and positive end points.;3. Compensation point numbers for straightness compensation are not assigned in the correct order.;4. No straightness compensation point exists between the pitch error compensation points at the negative and positive ends.;5. The compensation value for each compensation point is too large or too small. 5050 ILL–COMMAND IN CHOPPING MODE A command for switching the major axis has been specified for circular threading. Alternatively, a command for setting the length of the major axis to 0 has been specified for circular threading. 5051 M–NET CODE ERROR Abnormal character received (other than code used for transmission) 5052 M–NET ETX ERROR Abnormal ETX code 5053 M–NET CONNECT ERROR Connection time monitoring error (parameter No. 175) 5054 M–NET RECEIVE ERROR Polling time monitoring error (parameter No. 176) 5055 M–NET PRT/FRT ERROR Vertical parity or framing error 5057 M–NET BOARD SYSTEM DOWN Transmission timeout error (parameter No. 177) ROM parity error CPU interrupt other than the above 5058 G35/G36 FORMAT ERROR A command for switching the major axis has been specified for circular threading. Alternatively, a command for setting the length of the major axis to 0 has been specified for circular threading. 5059 RADIUS IS OUT OF RANGE A radius exceeding nine digits has been specified for circular interpolation with the center of the arc specified with I, J, and K. 5060 ILLEGAL PARAMETER IN G02.3/G03.3 There is a parameter setting error. Parameter No. 5641 (setting of the linear axis) is not set. The axis set in parameter No. 5641 is not a linear axis. Parameter No. 5642 (setting of a rotation axis) is not set. The axis set in parameter No. 5642 is not a rotation axis. The linear and rotation axes cannot be controlled by the CNC. (The value set in parameter No. 1010 is exceeded.) 5061 ILLEGAL FORMAT IN G02.3/G03.3 The exponential interpolation command (G02.3/G03.3) has a format error. Address I, J, or K is not specified. The value of address I, J, or K is 0. 5062 ILLEGAL COMMAND IN G02.3/G03.3 The value specified in an exponential interpolation command (G02.3/03.3) is illegal. A value that does not allow exponential interpolation is specified. (For example, a negative value is specified in In.) 5063 IS NOT PRESET AFTER REF. Function category: Workpiece thickness measurement Alarm details The position counter was not preset before the start of workpiece thickness measurement. This alarm is issued in the following cases;(1) An attempt has been made to start measurement without first establishing the origin.;(2) An attempt has been made to start measurement without first presetting the position counter after manual return to the origin. 5064 DIFFERRENT AXIS UNIT (IS–B, IS–C) Circular interpolation has been specified on a plane consisting of axes having different increment systems. 5065 DIFFERENT AXIS UNIT (PMC AXIS) Axes having different increment systems have been specified in the same DI/DO group for PMC axis control. Modify the setting of parameter No. 8010. 5067 (HPCC) HPCC mode cannot be canceled during G51 (scaling) or G68 (coordinate system rotation). Correct the program. 5068 G31 FORMAT ERROR The continuous high–speed skip command (G31 P90) has one of the following errors;1. The axis along which the tool is moved is not specified.;2. More than one axis is specified as the axis along which the tool is moved. 5069 WHL–C:ILLEGA P–DATA The P data in selection of the grinding–wheel wear compensation center is illegal. 5073 NO DECIMAL POINT A decimal point is not specified for a command for which a decimal point must be specified. 5074 ADDRESS DUPLICATION ERROR The same address has been specified two or more times in a single block. Alternatively, two or more G codes in the same group have been specified in a single block. 5082 DATA SERVER ERROR This alarm is detailed on the data server message screen. 5085 SMOOTH IPL ERROR 1 A block for specifying smooth interpolation contains a syntax error. 5096 MISMATCH WAITING M–CODE Different wait codes (M codes) were specified in HEAD1 and HEAD2. Correct the program. 5110 IMPROPER G–CODE An illegal G code was specified in look–ahead control mode (multi blocks are read in advance). A command was specified for the index table indexing axis in look– ahead control mode (multi blocks are read in advance). 5111 IMPROPER MODAL G–CODE M series;An illegal G code is left modal when look–ahead control mode was specified. 5112 G08 CAN NOT BE COMMANDED M series;Look–ahead control (G08) was specified in look–ahead control mode (multi blocks are read in advance). 5113 CAN NOT ERROR IN MDI MODE Look–ahead control (multi blocks are read in advance) (G05.1) was specified in MDI mode. 5114 NOT STOP POSITION (G05.1 Q1) At the time of restart after manual intervention, the coordinates at which the manual intervention occurred have not been restored. 5115 SPL: ERROR There is an error in the specification of the rank. No knot is specified. The knot specification has an error. The number of axes exceeds the limits. Other program errors 5116 SPL: ERROR There is a program error in a block under look–ahead control. Monotone increasing of knots is not observed. In NURBS interpolation mode, a mode that cannot be used together is specified. 5117 SPL: ERROR The first control point of NURBS is incorrect. 5118 SPL: ERROR After manual intervention with manual absolute mode set to on, NURBS interpolation was restarted. 5122 ILLEGAL COMMAND IN SPIRAL A spiral interpolation or conical interpolation command has an error. Specifically, this error is caused by one of the following;1) L = 0 is specified.;2) Q = 0 is specified.;3) R/, R/, C is specified.;4) Zero is specified as height increment.;5) Three or more axes are specified as the height axes.;6) A height increment is specified when there are two height axes.;7) Conical interpolation is specified when the helical interpolation function is not selected.;8) Q 0 is specified when radius difference 0.;9) Q 0 is specified when radius difference 0.;10) A height increment is specified when no height axis is specified. 5123 OVER TOLERANCE OF END POINT The difference between a specified end point and the calculated end point exceeds the allowable range (parameter 3471). 5124 CAN NOT COMMAND SPIRAL A spiral interpolation or conical interpolation was specified in any of the following modes;1) Scaling;2) Programmable mirror image;3) Polar coordinate interpolation In cutter compensation C mode, the center is set as the start point or end point. 5134 FSSB: OPEN READY TIME OUT Initialization did not place FSSB in the open ready state. 5135 FSSB: ERROR MODE FSSB has entered error mode. 5136 FSSB: NUMBER OF AMPS IS SMALL In comparison with the number of controlled axes, the number of amplifiers recognized by FSSB is not enough. 5137 FSSB: CONFIGURATION ERROR FSSB detected a configuration error. 5138 FSSB: AXIS SETTING NOT COMPLETE In automatic setting mode, axis setting has not been made yet. Perform axis setting on the FSSB setting screen. 5139 FSSB: ERROR Servo initialization did not terminate normally. The optical cable may be defective, or there may be an error in connection to the amplifier or another module. Check the optical cable and the connection status. 5155 NOT RESTART PROGRAM BY G05 During servo leaning control by G05, an attempt was made to perform restart operation after feed hold or interlock. This restart operation cannot be performed. (G05 leaning control terminates at the same time.) 5156 ILLEGAL AXIS OPERATION In look–ahead control mode (multi blocks are read in advance), the controlled axis selection signal (PMC axis control) changes. In look–achead control mode (multi blocks are read in advance), the simple synchronous axis selection signal changes. 5157 PARAMETER ZERO Zero is set in the parameter for the maximum cutting feedrate (parameter No. 1422 or 1432). Zero is set in the parameter for the acceleration/deceleration before interpolation (parameter No. 1770 or 1771). Set the parameter correctly. 5195 DIRECTION CAN NOT BE JUDGED When the touch sensor with a single contact signal input is used in the direct input B function for tool offset measurement values, the stored pulse direction is not constant. One of the following conditions exists;· The stop state exists in offset write mode.;· Servo off state;· The direction varies.;· Movement takes place simultaneously along two axes. 5196 ILLEGAL OPERATION (HPCC) Detach operation was performed in HPCC mode. (If detach operation is performed in HPCC mode, this alarm is issued after the currently executed block terminates.) 5197 FSSB: OPEN TIME OUT The CNC permitted FSSB to open, but FSSB was not opened. 5198 FSSB: ID DATA NOT READ Temporary assignment failed, so amplifier initial ID information could not be read. 5199 FINE TORQUE SENSING PARAMETER A parameter related to the fine torque sensing function is illegal.;· The storage interval is invalid.;· An invalid axis number is set as the target axis. Correct the parameter. 5212 SCREEN COPY: PARAMETER ERROR There is a parameter setting error. Check that 4 is set as the I/O channel. 5213 SCREEN COPY: COMMUNICATION ERROR The memory card cannot be used. Check the memory card. (Check whether the memory card is write–protected or defective.) 5214 SCREEN COPY: DATA TRANSFER ERROR Data transfer to the memory card failed. Check whether the memory card space is insufficient and whether the memory card was removed during data transfer. 5218 ILLEGAL PARAMETER (INCL. COMP) There is an inclination compensation parameter setting error. Cause;1. The number of pitch error compensation points between the negative (–) end and positive (+) end exceeds 128.;2. The relationship in magnitude among the inclination compensation point numbers is incorrect.;3. An inclination compensation point is not located between the negative (–) end and positive (+) end of the pitch error compensation points.;4. The amount of compensation per compensation point is too large or too small. Correct the parameter. 5219 CAN NOT RETURN Manual intervention or return is not allowed during three–dimensional coordinate conversion. 5220 REFERENCE POINT ADJUSTMENT MODE A parameter for automatically set a reference position is set. (Bit 2 of parameter No. 1819 = 1) Perform automatic setting. (Position the machine at the reference position manually, then perform manual reference position return.) Supplementary: Automatic setting sets bit 2 of parameter No. 1819 to 0. 5222 SRAM CORRECTABLE ERROR The SRAM correctable error cannot be corrected. Cause: A memory problem occurred during memory initialization. Action: Replace the master printed circuit board (SRAM module). 5227 FILE NOT FOUND A specified file is not found during communication with the built–in Handy File. 5228 SAME NAME USED There are duplicate file names in the built–in Handy File. 5229 WRITE PROTECTED A floppy disk in the built–in Handy File is write protected. 5231 TOO MANY FILES The number of files exceeds the limit during communication with the built–in Handy File. 5232 DATA OVER–FLOW There is not enough floppy disk space in the built–in Handy File. 5235 COMMUNICATION ERROR A communication error occurred during communication with the built–in Handy File. 5237 READ ERROR A floppy disk in the built–in Handy File cannot be read from. The floppy disk may be defective, or the head may be dirty. Alternatively, the Handy File is defective. 5238 WRITE ERROR A floppy disk in the built–in Handy File cannot be written to. The floppy disk may be defective, or the head may be dirty. Alternatively, the Handy File is defective. 5242 ILLEGAL AXIS NUMBER The axis number of the synchronous master axis or slave axis is incorrect. (This alarm is issued when flexible synchronization is turned on.) Alternatively, the axis number of the slave axis is smaller than that of the master axis. 5243 DATA OUT OF RANGE The gear ratio is not set correctly. (This alarm is issued when flexible synchronization is turned on.) 5244 TOO MANY DI ON Even when an M code was encountered in automatic operation mode, the flexible synchronization mode signal was not driven on or off. Check the ladder and M codes. 5245 OTHER AXIS ARE COMMANDED One of the following command conditions was present during flexible synchronization or when flexible synchronization was turned on;1. The synchronous master axis or slave axis is the EGB axis.;2. The synchronous master axis or slave axis is the chopping axis.;3. In reference position return mode 5251 ILLEGAL PARAMETER IN G54.2 A fixture offset parameter (No. 7580 to 7588) is illegal. Correct the parameter. 5252 ILLEGAL P COMMAND IN G54.2 The P value specifying the offset number of a fixture offset is too large. Correct the program. 5257 G41/G42 NOT ALLOWED IN MDI MODE M series;G41/G42 (cutter compensation C: M series) was specified in MDI mode. (Depending on the setting of bit 4 of parameter No. 5008) 5300 SET ALL OFFSET DATAS AGAIN After the inch/metric automatic conversion function (OIM: Bit 0 of parameter No. 5006) for tool offset data is enabled or disabled, all the tool offset data must be reset. This message reminds the operator to reset the data. If this alarm is issued, reset all the tool offset data. Operating the machine without resetting the data will result in a malfunction. 5302 ILLEGAL COMMAND IN G68 MODE A command to set the coordinate system is specified in the coordinate system rotation mode. 5303 TOUCH PANEL ERROR A touch panel error occurred. Cause;1. The touch panel is kept pressed.;2. The touch panel was pressed when power was turned on. Remove the above causes, and turn on the power again. 5306 MODE CHANGE ERROR In a one–touch macro call, mode switching at the time of activation is not performed correctly. 5307 INTERNAL DATA OVER FLOW In the following function, internal data exceeds the allowable range.;1) Improvement of the rotation axis feedrate 5311 FSSB:ILLEGAL CONNECTION A connection related to FSSB is illegal. This alarm is issued when either of the following is found;1. Two axes having adjacent servo axis numbers (parameter No. 1023), odd number and even number, are assigned to amplifiers to which different FSSB systems are connected.;2. The system does not satisfy the requirements for performing HRV control, and use of two pulse modules connected to different FSSB systems having different FSSB current control cycles is specified. 5321 S–COMP. VALUE OVERFLOW The straightness compensation value has exceeded the maximum value of 32767.After this alarm is issued, make a manual reference position return. 5400 SPL:ILLEGAL AXIS COMMAND An axis specified for spline interpolation or smooth interpolation is incorrect. If an axis that is not the spline axis is specified in spline interpolation mode, this alarm is issued. The spline axis is the axis specified in a block containing G06.1 or the next block. For smooth interpolation, the axis specified in G5.1Q2 is incorrect. 5401 SPL:ILLEGAL COMMAND In a G code mode in which specification of G06.1 is not permitted, G06.1 is specified. 5402 SPL:ILLEGAL AXIS MOVING A movement is made along an axis that is not the spline interpolation axis. For example, in three–dimensional tool compensation mode using an offset vector of which components are the X–, Y–, and Z–axes, when two–axis spline interpolation is performed with the two spline axes set to the X– and Y–axes, a movement along the Z–axis occurs, resulting in this alarm. 5403 SPL:CAN NOT MAKE VECTOR Three–dimensional tool compensation vectors cannot be generated.;· When a three–dimensional tool compensation vector is created for the second or subsequent point, that point, previous point, and next point are on the same straight line, and that straight line and the three– dimensional tool compensation vector for the previous point are in parallel.;· When a three–dimensional tool compensation vector is created at the end point of smooth interpolation or spline interpolation, the end point and the point two points before are the same. 5405 ILLEGAL PARAMETER IN G41.2/ G42.2 The parameter setting that determines the relationship between the rotation axis and rotation plane is incorrect. 5406 G41.3/G40 FORMAT ERROR 1) A G41.3 or G40 block contains a move command.;2) A G1.3 block contains a G code or M code for which buffering is suppressed. 5407 ILLEGAL COMMAND IN G41.3 1) A G code that belongs to group 01 except G00 and G01 is specified in G41.3 mode.;2) An offset command (a G code belonging to group 07) is specified in G41.3 mode.;3) The block next to G41.3 (startup) contains no movement. 5408 G41.3 ILLEGAL START_UP 1) In a mode of group 01 except G00 and G01, G41.3 (startup) is specified.;2) At startup, the included angle of the tool direction vector and move direction vector is 0 or 180 degrees. 5409 ILLEGAL PARAMETER IN G41.3 The parameter setting (No. xxxx to xxxx) that determines the relationship between the rotation axis and rotation plane is incorrect. 5411 NURBS:ILLEGAL ORDER The number of steps is specified incorrectly. 5412 NURBS:NO KNOT COMMAND No knot is specified. Alternatively, in NURBS interpolation mode, a block not relating to NURBS interpolation is specified. 5413 NURBS:ILLEGAL AXIS COMMAND An axis not specified with controlled points is specified in the first block. 5414 NURBS:ILLEGAL KNOT The number of blocks containing knots only is insufficient. 5415 NURBS:ILLEGAL CANCEL Although NURBS interpolation is not completed yet, the NURBS interpolation mode is turned off. 5416 NURBS:ILLEGAL MODE A mode that cannot be used with NURBS interpolation mode is specified in NURBS interpolation mode. 5417 NURBS:ILLEGAL MULTI–KNOT As many knots as the number of steps are not specified at the start and end points. 5418 NURBS:ILLEGAL KNOT VALUE Knots do not increase in monotone. 5420 ILLEGAL PARAMETER IN G43.4/ G43.5 A parameter related to pivot tool length compensation is incorrect. 5421 ILLEGAL COMMAND IN G43.4/ G43.5 In pivot tool length compensation (type 2) mode, a rotation axis is specified. 5422 EXCESS VELOCITY IN G43.4/ G43.5 As a result of pivot tool length compensation, an attempt was made to move the tool along an axis at a feedrate exceeding the maximum cutting feedrate. 5425 ILLEGAL OFFSET VALUE The offset number is incorrect. 5430 ILLEGAL COMMAND IN 3–D CIR In a modal state in which three–dimensional circular interpolation cannot be specified, a three–dimensional circular interpolation (G02.4/G03.4) is specified. Alternatively, in three–dimensional circular interpolation mode, a code that cannot be specified is specified. 5432 G02.4/G03.4 FORMAT ERROR A three–dimensional circular interpolation command (G02.4/G03.4) is incorrect. 5433 MANUAL INTERVENTION IN 3–D CIR In three–dimensional circular interpolation mode (G02.4/G03.4), manual intervention was made when the manual absolute switch was on. 5435 PARAMETER OUT OF RANGE Incorrect parameter setting (set value range) 5436 PARAMETER SETTING ERROR 1 Incorrect parameter setting (setting of the rotation axis) 5437 PARAMETER SETTING ERROR 2 Incorrect parameter setting (setting of the tool axis) 5440 ILLEGAL DRILLING AXIS SELECTED The drilling axis specified for the drilling canned cycle is incorrect. The G code command block of the canned cycle does not specify the Z point of the drilling axis. When there is a parallel axis with the drilling axis, the parallel axis is also specified at the same time. 5445 CRC:MOTION IN G39 Corner circular interpolation (G39) of cutter compensation is not specified alone but is specified with a move command. 5446 CRC:NO AVOIDANCE Because there is no interference evade vector, the interference check evade function of cutter compensation cannot evade interference. 5447 CRC:DANGEROUS AVOIDANCE The interference check evade function of cutter compensation determines that an evade operation will lead to danger. 5448 CRC:INTERFERENCE TO AVD. In the interference check evade function of cutter compensation, a further interference occurs for an already created interference evade vector. 5452 IMPROPER G–CODE (5AXIS MODE) A G code that cannot be specified is found. (5–axis mode) This alarm is issued when;1) Three–dimensional cutter compensation (side–face offset and leading– edge offset) is applied during cutter compensation, or cutter compensation is applied during three–dimensional cutter compensation (side–face offset and leading–edge offset).;2) A leading–edge offset of three–dimensional cutter compensation is applied during side–face offsetting of three–dimensional cutter compensation, or a side–face offset of three–dimensional cutter compensation is applied during leading–edge offsetting of three–dimensional cutter compensation.;3) Tool axis direction tool length compensation is applied during tool length compensation, or tool length compensation is applied during tool axis direction tool length compensation.;4) Tool center point control is provided during tool length compensation, or tool length compensation is applied during tool center point control.;5) Tool center point control is provided during tool axis direction tool length compensation, or tool axis direction tool length compensation is applied during tool center point control.;If this alarm is issued, cancel the relevant mode, then specify a different mode. 5453 NOTE: G68 IS CANCELED When bit 2 of parameter No. 5400 is set to 1, and a reset does not cancel G68, this alarm is issued at the time of program restart. To release this alarm, press RESET and CAN. Once this operation is performed, the alarm will not be issued at the next restart. 5455 ILLEGAL ACC. PARAMETER A permissible acceleration parameter for optimum torque acceleration/ deceleration is incorrect. The cause is one of the following;1) The ratio of the deceleration rate to the acceleration rate is below the limit.;2) The time required for deceleration to a speed of 0 exceeds the maximum value. 400 SERVO ALARM: n–TH AXIS OVERLOAD The n–th axis (axis 1–4) overload signal is on. Refer to diagnosis display No. 200, 201 for details. 401 SERVO ALARM: n–TH AXIS VRDY OFF The n–th axis (axis 1–8) servo amplifier READY signal (DRDY) went off. Refer to procedure of trouble shooting. 402 SERVO ALARM: SV CARD NOT EXIST The axis control card is not provided. 403 SERVO ALARM: CARD/SOFT MISMATCH The combination of the axis control card and servo software is illegal. 404 SERVO ALARM: n–TH AXIS VRDY ON Even though the n–th axis (axis 1–8) READY signal (MCON) went off, the servo amplifier READY signal (DRDY) is still on. Or, when the power was turned on, DRDY went on even though MCON was off.  Check that the servo interface module and servo amp are connected. 405 SERVO ALARM: (ZERO POINT RETURN FAULT) Position control system fault. Due to an NC or servo system fault in the reference position return, there is the possibility that reference position return could not be executed correctly. Try again from the manual reference position return. 407 SERVO ALARM: EXCESS ERROR The difference in synchronous axis position deviation exceeded the set value. 409 SERVO ALARM: n AXIS TORQUE ALM Abnormal load has been detected on the servo motor(s). Alternatively, abnormal spindle motor load has been detected in Cs mode. 410 SERVO ALARM: n–TH AXIS – EXCESS ERROR The position deviation value when the n–th axis (axis 1–8) stops is larger than the set value. Refer to procedure of trouble shooting. 411 SERVO ALARM: n–TH AXIS – EXCESS ERROR The position deviation value when the n–th axis (axis 1–8) moves is larger than the set value. Refer to procedure of trouble shooting. 413 SERVO ALARM: n–th AXIS – LSI OVERFLOW The contents of the error register for the n–th axis (axis 1–8) exceeded ±231 power. This error usually occurs as the result of an improperly set parameters. 414 SERVO ALARM: n–TH AXIS – DETECTION RELATED ERROR N–th axis (axis 1–4) digital servo system fault. Refer to diagnosis display No. 200, 201, and No.204 for details. 415 SERVO ALARM: n–TH AXIS – EXCESS SHIFT A speed higher than 524288000 units/s was attempted to be set in the n–th axis (axis 1–8). This error occurs as the result of improperly set CMR. 416 SERVO ALARM: n–TH AXIS – DISCONNECTION Position detection system fault in the n–th axis (axis 1–4) pulse coder (disconnection alarm). Refer to diagnosis display No. 200, 201 for details. 417 SERVO ALARM: n–TH AXIS – PARAMETER INCORRECT   420 SERVO ALARM: n AXIS SYNC TORQUE   421 SERVO ALARM: n AXIS EXCESS ER (D)   422 SERVO ALARM: n AXIS   423 SERVO ALARM: n AXIS   430 n AXIS: SV. MOTOR OVERHEAT   431 n AXIS: CNV. OVERLOAD   432 n AXIS: CNV. LOW VOLT CONTROL   433 n AXIS: CNV. LOW VOLT DC LINK   434 n AXIS: INV. LOW VOLT CONTROL   435 n AXIS: INV. LOW VOLT DC LINK   436 n AXIS: SOFTTHERMAL (OVC)   437 n AXIS: CNV. OVERCURRENT POWER   438 n AXIS: INV. ABNORMAL CURRENT   439 n AXIS: CNV. OVER VOLT DC LINK   440 n AXIS: CNV. EX DECELERATION POW.   441 n AXIS: ABNORMAL CURRENT OFFSET   442 n AXIS: CNV. CHARGE FAILURE   443 n AXIS: CNV. COOLING FAN FAILURE   444 n AXIS: INV. COOLING FAN FAILURE   445 n AXIS: SOFT DISCONNECT ALARM   446 n AXIS: HARD DISCONNECT ALARM   447 n AXIS: HARD DISCONNECT (EXT)   448 n AXIS: UNMATCHED FEEDBACK ALARM   449 n AXIS: INV. IPM ALARM   453 n AXIS: SPC SOFT DISCONNECT ALARM   456 n AXIS: ILLEGAL CURRENT LOOP   457 n AXIS: ILLEGAL HI HRV (250US)   458 n AXIS: CURRENT LOOP ERROR   459 n AXIS: HI HRV SETTING ERROR   460 n AXIS: FSSB DISCONNECT   461 n AXIS: ILLEGAL AMP INTERFACE   462 n AXIS: SEND CNC DATA FAILED   463 n AXIS: SEND SLAVE DATA FAILED   464 n AXIS: WRITE ID DATA FAILED   465 n AXIS: READ ID DATA FAILED   466 n AXIS: MOTOR/AMP COMBINATION   467 n AXIS: ILLEGAL SETTING OF AXIS   468 n AXIS: HI HRV SETTING ERROR (AMP)   360 n AXIS: ABNORMAL CHECKSUM (INT)   361 n AXIS: ABNORMAL PHASE DATA (INT)   362 n AXIS: ABNORMAL REV.DATA (INT)   363 n AXIS: ABNORMAL CLOCK (INT)   364 n AXIS: SOFT PHASE ALARM (INT)   365 n AXIS: BROKEN LED (INT)   366 n AXIS: PULSE MISS (INT)   367 n AXIS: COUNT MISS (INT)   368 n AXIS: SERIAL DATA ERROR (INT)   369 n AXIS: DATA TRANS. ERROR (INT)   380 n AXIS: BROKEN LED (EXT)   381 n AXIS: ABNORMAL PHASE (EXT LIN)   382 n AXIS: COUNT MISS (EXT)   383 n AXIS: PULSE MISS (EXT)   384 n AXIS: SOFT PHASE ALARM (EXT)   385 n AXIS: SERIAL DATA ERROR (EXT)   386 n AXIS: DATA TRANS. ERROR (EXT)   387 n AXIS: ABNORMAL ENCODER (EXT)   500 OVER TRAVEL: +n   501 OVER TRAVEL: –n   502 OVER TRAVEL: +n   503 OVER TRAVEL: –n   504 OVER TRAVEL: +n   505 OVER TRAVEL: –n   506 OVER TRAVEL: +n   507 OVER TRAVEL: –n   700 OVERHEAT: CONTROL UNIT   701 OVERHEAT: FAN MOTOR   704 OVERHEAT: SPINDLE   740 RIGID TAP ALARM: EXCESS ERROR   741 RIGID TAP ALARM: EXCESS ERROR   742 RIGID TAP ALARM: LSI OVER FLOW   749 S–SPINDLE LSI ERROR   750 SPINDLE SERIAL LINK START FAULT   751 FIRST SPINDLE ALARM DETECTION (AL–XX)   752 FIRST SPINDLE MODE CHANGE FAULT   754 SPINDLE–1 ABNORMAL TORQUE ALM   761 SECOND SPINDLE ALARM DETECTION (AL–XX)   762 SECOND SPINDLE MODE CHANGE FAULT   764 SPINDLE–2 ABNORMAL TORQUE ALM   771 SPINDLE–3 ALARM DETECT (AL–XX)   772 SPINDLE–3 MODE CHANGE ERROR   774 SPINDLE–3 ABNORMAL TORQUE ALM   782 SPINDLE–4 MODE CHANGE ERROR   784 SPINDLE–4 ABNORMAL TORQUE ALM   4800 ZONE: PUNCHING INHIBITED 1   4801 ZONE: PUNCHING INHIBITED 2   4802 ZONE: PUNCHING INHIBITED 3   4803 ZONE: PUNCHING INHIBITED 4   4810 ZONE: ENTERING INHIBITED 1 +X   4811 ZONE: ENTERING INHIBITED 1 –X   4812 ZONE: ENTERING INHIBITED 2 +X   4813 ZONE: ENTERING INHIBITED 2 –X   4814 ZONE: ENTERING INHIBITED 3 +X   4815 ZONE: ENTERING INHIBITED 3 –X   4816 ZONE: ENTERING INHIBITED 4 +X   4817 ZONE: ENTERING INHIBITED 4 –X   4830 ZONE: ENTERING INHIBITED 1 +Y   4831 ZONE: ENTERING INHIBITED 1 –Y   4832 ZONE: ENTERING INHIBITED 2 +Y   4833 ZONE: ENTERING INHIBITED 2 –Y   4834 ZONE: ENTERING INHIBITED 3 +Y   4835 ZONE: ENTERING INHIBITED 3 –Y   4836 ZONE: ENTERING INHIBITED 4 +Y   4837 ZONE: ENTERING INHIBITED 4 –Y   4870 AUTO SETTING FEED ERROR   4871 AUTO SETTING PIECES ERROR   4872 AUTO SETTING COMMAND ERROR   900 ROM PARITY   910 SRAM PARITY: (BYTE 0)   911 SRAM PARITY: (BYTE 1)   912 DRAM PARITY: (BYTE 0)   913 DRAM PARITY: (BYTE 1)   914 DRAM PARITY: (BYTE 2)   915 DRAM PARITY: (BYTE 3)   916 DRAM PARITY: (BYTE 4)   917 DRAM PARITY: (BYTE 5)   918 DRAM PARITY: (BYTE 6)   919 DRAM PARITY: (BYTE 7)   920 SERVO ALARM (1–4 AXIS)   921 SERVO ALARM (5–8 AXIS)   926 FSSB ALARM   930 CPU INTERRUPT   935 SRAM ECC ERROR   950 PMC SYSTEM ALARM   951 PMC WATCH DOG ALARM   970 NMI OCCURRED IN PMCLSI   971 NMI OCCURRED IN SLC   972 NMI OCCURRED IN OTHER MODULE   973 NON MASK INTERRUPT   974 F–BUS ERROR   975 BUS ERROR   976 L–BUS ERROR  

Thread: How to remove error » Turret out of position» in Ge fanuc 21i-t controller for lathe?

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How to remove error » Turret out of position» in Ge fanuc 21i-t controller for lathe?

when i switched on the lathe machine which is using Ge fanuc 21i-t controller shows an error message as Turret out of position..
Before that the shows 2 errors.
1) Reference reqired
2) 0 90 REFERENCE RETURN INCOMPLETE
3) Turret out of position

Can anyone tell me how to fix that error?
Help me please because its so urgent.

Re: How to remove error » Turret out of position» in Ge fanuc 21i-t controller for la

I think there is an indexing problem or it is generated from yor turret encoder. I think this can help you.

Re: How to remove error " Turret out of position" in Ge fanuc 21i-t controller for la

Move x and z axis in jog towardss spindle more than ur pitch of ballscrew says 10mm or 20 mm..make reference to both axis..after that index the turret..turret is not locked due to mechanical seatingproblem or clamp sensing problem..check mechanivcally seated and check clamp or inposition proxy or limitswitch

Move x and z axis in jog towardss spindle more than ur pitch of ballscrew says 10mm or 20 mm..make reference to both axis..after that index the turret..turret is not locked due to mechanical seatingproblem or clamp sensing problem..check mechanivcally seated and check clamp or inposition proxy or limitswitch

Move x and z axis in jog towardss spindle more than ur pitch of ballscrew says 10mm or 20 mm..make reference to both axis..after that index the turret..turret is not locked due to mechanical seatingproblem or clamp sensing problem..check mechanivcally seated and check clamp or inposition proxy or limitswitch

Move x and z axis in jog towardss spindle more than ur pitch of ballscrew says 10mm or 20 mm..make reference to both axis..after that index the turret..turret is not locked due to mechanical seatingproblem or clamp sensing problem..check mechanivcally seated and check clamp or inposition proxy or limitswitch

Re: How to remove error » Turret out of position» in Ge fanuc 21i-t controller for la

Dear sudip,
Thanking you for your reply. How can i check the turret encoder? Now i removed the encoder. when i give the command for tool rotation the turret keep on rotating and after sometime it stops by showing an error that «Turret out of position». Then again i rotate the encoder wheel by hand and check the command. Same problem occurs. If i keep the encoder on position and when i rotate it shows the same error and i can’t able to make the turret in position. One more thing is that my index ring is on forward position. It is not coming back to the seating position which make the Position sensor Active. That is the main problem which i need the solution. Please reply me

Re: How to remove error " Turret out of position" in Ge fanuc 21i-t

If i check by changing the valve which is used for rotating the turret clockwise and anticlockwise i can able to take the index ring forward and backward. But it is not possible by using tool change commands. when i give the tool change commands the index ring come forward and the tool turret keep on rotating and stops by showing an error » Turret out of position» and i cant able to take the index ring backward for the seating position to make the position sensor active.

Re: How to remove error » Turret out of position» in Ge fanuc 21i-t controller for la

The Lathe machine which am using was ROMI BRIDGEPORT POWERPATH 15. please help me to figureout what the problem is

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Thread: TURRET POSITION ERROR

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TURRET POSITION ERROR

I have a problem with CNC lathe machine
when I try to change the tool I hear disengage (or engage I ‘m not sure) then the tool rotate for a few seconds as normally,
but the problem is the turret doesn’t rotate

and I receive this message
1044 HY.SA TURRET POSITION ERROR

and after a few seconds
1041 TURRET INDEX OVERTIME

my machine made by Victor taichung and its model is Vturn II-20
and its system is Fanuc OI-TC
the turret rotated by servo motor and made by sauter

The tool rotates but the turret does not? Do not understand what you mean about that. If the turret disengages but doesn’t move you may have a broken drive belt. Also check to see if the proximity switch for turret unlocked is on and the sw for locked is off when it is disengaged.

thankx for your reply

the turret rotate by the same servo motor which operate the rotary milling or drilling tool

The VDI live-tools of a Sauter-turret have a «lock» position.
When you rotate (unlock) a live-tool by hand it causes an alarm.
Rotate it till you feel the «lock» and replace it on the turret.

Your Electrical (Victor) manual contains a chapter how to rotate the turret when above solution dosn’t work.
On my Doosan with 2 Sauter turrets;

1 — [Single Block]
2 — [Cycle Start and Spindle Stop] , this unlocks the turret.
3 — [Manual]
4 — Rotate the [Manual Pulse Generator] on [X] (x100).

Now the turret rotates to the right position.

The VDI live-tools of a Sauter-turret have a «lock» position.
When you rotate (unlock) a live-tool by hand it causes an alarm.
Rotate it till you feel the «lock» and replace it on the turret.

Your Electrical (Victor) manual contains a chapter how to rotate the turret when above solution dosn’t work.
On my Doosan with 2 Sauter turrets;

1 — [Single Block]
2 — [Cycle Start and Spindle Stop] , this unlocks the turret.
3 — [Manual]
4 — Rotate the [Manual Pulse Generator] on [X] (x100).

Now the turret rotates to the right position.

dear Heavy_Metal
thankx ,I will try this tomorrow .
but I don’t have Electrical (Victor) manual , can you send it please.

please check when your turret is unclamped if X16.3 is 0 or not
if this sensor for turret clamp is not 0 than the motor is not rotating the turret
also if you can say what type of sauter turret you have
normaly there is a plate on it which indicate the type —is usefull for me
also say what is the serial number of the machine.
if you have pneumatic engage of the rotating tool ,maybe the sensor that indicates the disengage of the coupling is not ok or the sensor is bad.
also if the disengage is not confirmed the turret will not rotate for not braking the rotating tool tail.
i have a lot of victor machine on service and i can help you but i need the information above.

sorry for replying too late
Attachment 222270

Sauter turret

Here a PDF for your 05.676.216 Sauter turret, and a PDF for a Victor/Sauter turret correction, not your model.

Sorry, I made a mistake in how to unlock the Sauter-turrets on my Doosan.

1 — [Single Block]
2 — [Feed Hold and Spindle Stop] , this unlocks the turret, not [Cycle Start and Spindle Stop].
3 — [Manual]
4 — Rotate the [Manual Pulse Generator] on [X] (step X100).

Now the turret rotates to the right position, maybe this is not for the Victor

Dear Mentor’s.
We having fanuc series oi-mate TD controle.
I’m facing one troubleshooting in yesterday was «Check Turret Station» alarm while go up X-axis Homing in CNC Lathe Machine. This alarm generates continuosly during home position(G28 U0 W0 in Auto cycle. Pls suggest how to escape from this thread..

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Thread: #2057 Turret Clamp Error(A9.1) and #2018 Turret Run Alarm (A4.2)

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#2057 Turret Clamp Error(A9.1) and #2018 Turret Run Alarm (A4.2)

dear friends cnczone,
I have a problem with my machine cnc turning fanuc,
before lunch we used the machine no problem, We lunch and the machine turned off and after lunch appear operator message :
first = no 2057 Turret Clamp Error (A9.1)
and we try to change the tool, the turret only move just moment and stopped, in the display appear no 2018 Turret Run Alarm (A4.2),

please help me, anyone know this problem ?
thank’s before.
Rudi, Batam Islands, Indonesia Country

You should write down all info concerning your machine. Anyways all corresponding valves and detectors should be checked, else maybe it needs reindexing, maybe the hydraulic/pneumatic pressure is wrong too.

ok thank you, I will try to checked the hydroulic system, some day ago the hydroulic pump any oil leak from side pump.

check the cable from the clamp/unclamp sensor ,this cable is staying in a non good position and in time this cable will break and the sensor will not work.

dear friends,
I checked hydroulic pressure,sensor,valve all ok,
but I checked the driver motor turret FANUC A06B-6132-H002 the batterai should 6v but only 2,3v,
the batterai any problem or still limit ok ?

Crystal clear that your battery is NOT ok, that you should replace it and that you will probably have to re-index your motor as well. Is your machine a Hyundai lathe or what brand is it?

our machine is «GOOD WAY», ok I try to change this battery

Re: #2057 Turret Clamp Error(A9.1) and #2018 Turret Run Alarm (A4.2)

man do not do other things
trust me
go in the back of the machine were is the motor of x axes and there on the left you will see a snall white box with a wire in the plastic cover (i called copex cover)that cover has «U» form and because the x axis is going down and up houndreds of times ,the cable inside that cover is getting damage.
that small white wire that goes in the box is the sensor for turret clamp.
now the wire is broken and can not see turret clamp and that why is not turning the turret.in the diagnose the sensor is X3.0
must be 1 when turret is clamped.
i work everyday on goodway machines,we are dealers of GOODWAY so «go on my hand»

there is a procedure to make turret reference
if you want that too just tell me.
after you finish with that if the tool no 1 is not coincident wit the number on the tool disc you have to reference the turret.

Re: #2057 Turret Clamp Error(A9.1) and #2018 Turret Run Alarm (A4.2)

sir, I check the sensor turret ok and the turret in position. when we toolchange manual after press «tool» button shoul be turret move in front of and moving, but now condition after we press «tool» button, the turret move to in front of and go move back ( the motor turret not turn).
I try check other =
the servo amp. turret inside panel have 3 kinds alarm led indicator ( LED INDICATOR 4 LED GREEN ABOVE. AND 3 LED RED BELLOW)
(1). LED GREEN no 2 and 3, LED RED no 1
next
(2). LED GREEN no 4, LED RED no 1 and 3
next
(3). LED GREEN no 2, LED RED no 1 and 2
next back again to number (1)

any problem with servo amp. turret ? or must be repair ?

Re: #2057 Turret Clamp Error(A9.1) and #2018 Turret Run Alarm (A4.2)

you need to zero return you turret
give me an email adress and i will send you the procedure

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Стойка 6МВ Ошибка при смене инструмента

#1 OFFLINE skyfroz1k1

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• Пол: Мужчина
• Из:Нижний Новгород

Здравствуйте. На станке появилась ошибка ROT_8 ROT_1 turret not correct posing. Как ее убрать? В чем причины возникновения этой ошибки?

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#2 OFFLINE mihams

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1 154 сообщений

• Из:Kovrov

по ходу каруселька стоит? и мне кажется ее заклинило

карусели вообще г полное. у нас 26 древний постоянно глючит из за нее. заусенцев надерет и встает

уже года 3 собираюсь его на линейку переделать))))

ааа еще датчик проверте первого инструмента и позиции

#3 OFFLINE skyfroz1k1

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3 сообщений

• Пол: Мужчина
• Из:Нижний Новгород

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