Kinetix 6000 ошибки

Table 102 — Seven-segment Status Indicator Error Codes

Error

Fault Message — Logix

Code

Designer (HIM)

No Error Code Displayed

BusUndervoltage Fault

E00

(Blown fuse)

MotorOvertemp Fault

E04

(Motor Overtemp)

DriveOvercurrent Fault

E05

(Power Fault)

HardOvertravel Fault

E06

(+/- Hard Overtravel)

MotFeedbackFault

E07

(Motor Feedback Loss)

The following list of problematic symptoms (no error code shown) and faults

with assigned error codes is designed to help you resolve anomalies.

When a fault is detected, the seven-segment status indicator displays an E

followed by the flashing of the two-digit error code, one digit at a time. This is

repeated until the error code is cleared.

Anomaly or Symptom

Potential Cause

No AC power or auxiliary logic power.

Power (PWR) indicator not ON

Internal power supply malfunction.

Motor wiring error.

Motor jumps when first

enabled

Incorrect motor chosen.

Digital I/O not working

I/O power supply disconnected.

correctly

A blown fuse was detected on

Blown fuse.

the inverter PCB

• High motor ambient temperature

and/or

• Excessive current

Motor thermal switch tripped

Motor wiring error.

Incorrect motor selection.

Motor cables shorted.

Motor winding shorted internally.

Kinetix 6000 drive temperature too high.

Self-protection of the

Intelligent Power Module

(IPM) is indicating a major

power related fault condition.

Operation above continuous power rating and/

or product environmental ratings.

Kinetix 6000 drive has a short circuit,

overcurrent, or failed component.

Axis moved beyond the

physical travel limits in the

Dedicated overtravel input is inactive.

positive/negative direction.

The feedback wiring is open, shorted, or missing.

Rockwell Automation Publication 2094-UM001J-EN-P — March 2017

Troubleshooting the Kinetix 6000 Drive System

Possible Resolution

Verify AC control power is applied to the

Kinetix 6000 system.

Call your Rockwell Automation sales representative

to return module for repair.

• Check motor wiring.

• Run Hookup test in the Logix Designer

application.

Verify the proper motor is selected.

Verify connections and I/O power source.

Call your Rockwell Automation sales representative

to return module for repair.

• Operate within (not above) the continuous

torque rating for the ambient temperature

40 °C (104 °F) maximum.

• Lower ambient temperature, increase motor

cooling.

Check motor wiring at MF connector on the IAM/

AM module.

Verify the proper motor has been selected.

Verify continuity of motor power cable and

connector.

Disconnect motor power cables from the motor. If

the motor is difficult to turn by hand, consider

replacing the motor.

• Check for clogged vents or defective fan.

• Make sure cooling is not restricted by

insufficient space around the unit.

• Verify ambient temperature is not too high.

• Operate within the continuous power rating.

• Reduce acceleration rates.

• Reduce deceleration rates.

Remove all power and motor connections, and

preform a continuity check from the DC bus to the

U, V, and W motor outputs. If a continuity exists,

check for wire fibers between terminals, or send

drive in for repair.

• Check wiring.

• Verify motion profile.

• Verify axis configuration in software.

• Check motor encoder wiring.

• Run Hookup test in the Logix Designer

application.

Chapter 7

167

Rockwell Automation Publication 2094-UM001H-EN-P — June 2013

165

Troubleshooting the Kinetix 6000 Drive System

Chapter 7

Kinetix 6000 Drive System Error Codes

The following list of problematic symptoms (no error code shown) and faults
with assigned error codes is designed to help you resolve anomalies.

When a fault is detected, the seven-segment status indicator displays an E
followed by the flashing of the two-digit error code, one digit at a time. This is
repeated until the error code is cleared.

Table 99 — Seven-segment Status Indicator Error Codes

Error
Code

Fault Message — Logix
Designer (HIM)

Anomaly or Symptom

Potential Cause

Possible Resolution

No Error Code Displayed

Power (PWR) indicator not ON

No AC power or auxiliary logic power.

Verify AC control power is applied to the
Kinetix 6000 system.

Internal power supply malfunction.

Call your Rockwell Automation sales representative
to return module for repair.

Motor jumps when first
enabled

Motor wiring error.

• Check motor wiring.
• Run Hookup test in the Logix Designer

application.

Incorrect motor chosen.

Verify the proper motor is selected.

Digital I/O not working
correctly

I/O power supply disconnected.

Verify connections and I/O power source.

E00

BusUndervoltage Fault

(Blown fuse)

A blown fuse was detected on
the inverter PCB

Blown fuse.

Call your Rockwell Automation sales representative
to return module for repair.

E04

MotorOvertemp Fault

(Motor Overtemp)

Motor thermal switch tripped

• High motor ambient temperature

and/or

• Excessive current

• Operate within (not above) the continuous

torque rating for the ambient temperature 40 °C
(104 °F) maximum.

• Lower ambient temperature, increase motor

cooling.

Motor wiring error.

Check motor wiring at MF connector on the IAM/AM
module.

Incorrect motor selection.

Verify the proper motor has been selected.

E05

DriveOvercurrent Fault

(Power Fault)

Self-protection of the
Intelligent Power Module
(IPM) is indicating a major
power related fault condition.

Motor cables shorted.

Verify continuity of motor power cable and
connector.

Motor winding shorted internally.

Disconnect motor power cables from the motor. If
the motor is difficult to turn by hand, consider
replacing the motor.

Kinetix 6000 drive temperature too high.

• Check for clogged vents or defective fan.
• Make sure cooling is not restricted by insufficient

space around the unit.

Operation above continuous power rating and/or
product environmental ratings.

• Verify ambient temperature is not too high.
• Operate within the continuous power rating.
• Reduce acceleration rates.

Kinetix 6000 drive has a short circuit, overcurrent,
or failed component.

Remove all power and motor connections, and
preform a continuity check from the DC bus to the U,
V, and W motor outputs. If a continuity exists, check
for wire fibers between terminals, or send drive in
for repair.

E06

HardOvertravel Fault

(+/- Hard Overtravel)

Axis moved beyond the
physical travel limits in the
positive/negative direction.

Dedicated overtravel input is inactive.

• Check wiring.
• Verify motion profile.
• Verify axis configuration in software.

E07

MotFeedbackFault

(Motor Feedback Loss)

The feedback wiring is open, shorted, or missing.

• Check motor encoder wiring.
• Run Hookup test in the Logix Designer

application.

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Welcome to the Forum ! You’ve chosen a challenging question for your first post.

Is this a fault code on the red 7-segment LED display on the front of the drive, or an Error code on a Motion instruction inside RSLogix 5000 ?

Motion instruction error code (.ERR element) = 57 indicates a Motion Path Element Error, according to the list in Knowledgebase Answer ID #29222.

You’re right, of course, that E57 is not on the 7-segment error code list in Chapter 7 of the Kinetix 6000 User Manual or in the Quick Reference, and I haven’t found any reference to it in the Knowledgebase.

Is this a new system that you’re just starting up, or one that has been running for a while ? Is the fault code persistent or can it be cleared ? is this a system with the Safe-Off feature ?

At Tech Support (and here) they’re going to need to know the firmware revision in the controller and in the Kinetix drives, as well as the usual pertinent information about the main servo module and the axis modules like Series, KW rating, and firmware revision.