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View and Download SEW-Eurodrive MOVIMOT MMxD Series compact operating instructions online. Decentralized drive systems with AS-Interface. MOVIMOT MMxD Series dc drives pdf manual download.
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*21328994_1114*

Drive Technology Drive Automation System Integration Services

Compact Operating Instructions

Decentralized Drive Systems

MOVIMOT

®

MM..D with AS-Interface

Edition 11/2014

21328994/EN

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Related Manuals for SEW-Eurodrive MOVIMOT MMxD Series

Summary of Contents for SEW-Eurodrive MOVIMOT MMxD Series

  • Page 1
    *21328994_1114* Drive Technology Drive Automation System Integration Services Compact Operating Instructions Decentralized Drive Systems MOVIMOT ® MM..D with AS-Interface Edition 11/2014 21328994/EN…
  • Page 2
    SEW-EURODRIVE—Driving the world…
  • Page 3: Table Of Contents

    Contents Contents General information ……………………5 Scope of this documentation ………………5 Structure of the safety notes ………………5 Other applicable documentation ………………6 Safety notes ……………………..7 Preliminary information ………………..7 General information ………………….7 Target group ……………………7 Designated use ………………….

  • Page 4
    Contents Service……………………….55 Status and error display ………………..55 Error list ……………………59 Unit replacement ………………….63 Declaration of conformity ………………….. 65 ® Compact Operating Instructions – MOVIMOT MM..D with AS-Interface…
  • Page 5: General Information

    General information Scope of this documentation General information Scope of this documentation This documentation comprises the general safety notes and information regarding ® MOVIMOT MM..D with AS-Interface. • Please note that this documentation does not replace the detailed operating in- structions.

  • Page 6: Other Applicable Documentation

    General information Other applicable documentation Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart 1.2.3…

  • Page 7: Safety Notes

    Safety notes Preliminary information Safety notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The user must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instructions carefully and understood them.

  • Page 8: Designated Use

    Safety notes Designated use Designated use ® MOVIMOT inverters are components intended for installation in electrical systems or machines. ® In case of installation in machines, startup of MOVIMOT inverters (i.e. start of desig- nated operation) is prohibited until it is determined that the machine meets the require- ments stipulated in the Machinery Directive 2006/42/EC.

  • Page 9: Installation

    Safety notes Installation Installation The units must be installed and cooled according to the regulations and specifications contained in the corresponding documentation. ® Protect the MOVIMOT inverters from excessive strain. The following applications are prohibited unless explicitly permitted: • Use in potentially explosive areas. •…

  • Page 10: Operation

    Safety notes Operation Operation ® Systems with integrated MOVIMOT inverters must be equipped with additional moni- toring and protection devices, if necessary, according to the applicable safety guide- lines, such as the law governing technical equipment, accident prevention regulations, etc. Additional preventive measures may be required for applications with increased hazard potential.

  • Page 11: Type Designations

    Type designations MOVIMOT® drive type designation Type designations MOVIMOT® drive type designation MOVIMOT ® drive type designation 3.1.1 Nameplate The following figure gives an example of a MOVIMOT ® drive nameplate. The name- plate is on the motor. 76646 Bruchsal/Germany R F 4 7 D R E 9 0 L 4 B E 2 / M M 1 5 / M O / A V S K 0 1 .

  • Page 12: Movimot® Inverter Type Designation

    Type designations MOVIMOT® inverter type designation MOVIMOT® inverter type designation MOVIMOT ® inverter type designation 3.2.1 Nameplate ® The following figure gives an example of a MOVIMOT inverter nameplate: Status: A — — 15 10 16 08/14 829 Type : MM15D-503-00 P# : 18215033 S# : 1757110…

  • Page 13
    Type designations MOVIMOT® inverter type designation 3.2.3 Unit identification The unit identification [1] on the top of the MOVIMOT ® inverter provides information about the inverter type [2], inverter part number [3], unit power [4]. 1 min 9007199712657547 3.2.4 AS-Interface option nameplate The following figure shows an example of the nameplate of the AS-Interface option MLK30A: 9007201609242891…
  • Page 14: Type Designation Of The Design «Mounted Close To The Motor

    Type designations Type designation of the design «mounted close to the motor» Type designation of the design «mounted close to the motor» 3.3.1 Nameplate ® The following figure shows an example of the MOVIMOT inverter mounted close to the motor with corresponding nameplate and type designation: U = 3×380.

  • Page 15: Mechanical Installation

    Mechanical installation General information Mechanical installation General information • Observe the general safety notes. • Comply with all instructions referring to the technical data and the permissible con- ditions where the unit is operated. ® • Only use the provided attachment options when mounting the MOVIMOT drive.

  • Page 16: Installation Of Movimot Gearmotor

    Mechanical installation Installation of MOVIMOT® gearmotor Installation of MOVIMOT® gearmotor Installation of MOVIMOT ® gearmotor 4.4.1 Installation tolerances The following table shows the permitted tolerances of the shaft ends and flanges of the MOVIMOT ® drive. Shaft end Flange Diameter tolerance according to EN 50347 Centering shoulder tolerance in ac- cordance with EN 50347 •…

  • Page 17: Mounting Movimot Inverter Close To The Motor

    Mechanical installation Mounting MOVIMOT® inverter close to the motor 4.4.3 Installation in damp locations or in the open Observe the following notes for mounting the MOVIMOT ® drive in damp areas or in the open: • Use suitable cable glands for the incoming cables. Use reducing adapters if neces- sary.

  • Page 18: Tightening Torques

    Mechanical installation Tightening torques Tightening torques 4.6.1 MOVIMOT ® inverter ® Tighten the screws on the MOVIMOT inverter using 3.0 Nm (27 lb.in) in diametrically opposite sequence. 9007199713318923 4.6.2 Screw plugs Tighten screw plugs of potentiometer f1 and connection X50 using 2.5 Nm (22 lb.in). 9007199713311371 4.6.3 Cable glands…

  • Page 19
    Mechanical installation Tightening torques 4.6.5 Modular connection box For fastening the connection box on the mounting plate, tighten screws using 3.3 Nm (29 lb.in). 322786187 4.6.6 Tightening torques for terminals Use the following tightening torques for terminals during installation: 1143643275 0.8 –…
  • Page 20: Electrical Installation

    Electrical installation General information Electrical installation General information Observe the following information on electrical installation: • Observe the general safety notes. • Comply with all instructions referring to the technical data and the permissible con- ditions where the unit is operated. •…

  • Page 21
    Electrical installation Installation instructions ® 5.2.2 Permitted cable cross section of the MOVIMOT terminals Power terminals Observe the permitted cable cross sections for installation: Power terminals Cable cross section 1.0 mm – 4.0 mm (2 x 4.0 mm AWG17 – AWG12 (2 x AWG12) Conductor end sleeves •…
  • Page 22
    Electrical installation Installation instructions 5.2.3 Residual current device WARNING Electric shock due to incorrect RCD type. Severe or fatal injuries. • The unit can cause direct current in the protective earth. In cases where an resid- ual current device (RCD) is used for protection against direct or indirect contact, only an RCD of type B on the power supply side of the frequency inverter is per- mitted.
  • Page 23
    Electrical installation Installation instructions 5.2.5 Information on PE connection WARNING Electric shock due to incorrect connection of PE. Severe or fatal injuries. • The permitted tightening torque for the screw is 2.0 – 2.4 Nm (18 – 21 lb.in). • Observe the following notes regarding PE connection.
  • Page 24
    Electrical installation Installation instructions 5.2.6 EMC-compliant installation INFORMATION This drive system is not designed for operation on a public low voltage grid that sup- plies residential areas. This is a product with restricted availability (categories C1 to C4 according to EN 61800-3).
  • Page 25
    Electrical installation Installation instructions Short circuit current rating Suitable for use in current circuits with a maximum short circuit current of AC 200,000 A for the following fuses: For 240 V systems: 250 V min., 25 A max., fuse or 250 V min., 25 A max., circuit breaker For 500 V systems: 500 V min., 25 A max., fuse or 500 V min., 25 A max., circuit breaker…
  • Page 26: Connection Of Movimot ® Mm

    Electrical installation Connection of MOVIMOT® MM../AVSK (connection option A) Connection of MOVIMOT® MM../AVSK (connection option A) Connection of MOVIMOT ® MM../AVSK (connection option A) The following figure shows the connection in MM../AVSK design: F11/F12/F13 MM../AVSK BE/BR AS-Interface — 24 V [4][5][6][7] [8][9] BW [2]…

  • Page 27: Connection Of Movimot® Mm

    Electrical installation Connection of MOVIMOT® MM../AZSK (connection option B) Connection of MOVIMOT® MM../AZSK (connection option B) Connection of MOVIMOT ® MM../AZSK (connection option B) The following figure shows the connection in MM../AZSK design: F11/F12/F13 MM../AZSK BE/BR AS-Interface — 24 V BW [4] V024 AS-Interface +…

  • Page 28: Connection Of Movimot® Mm

    Electrical installation Connection of MOVIMOT® MM../AND3/AZSK (connection option C) Connection of MOVIMOT® MM../AND3/ AZSK (connection option C) Connection of MOVIMOT ® MM../AND3/AZSK (connection option C) The following figure shows the connection in MM../AND3/AZSK design: AS-Interface + AS-Interface — V024 N.C. N.C.

  • Page 29: Connection Of Movimot® Mm

    Electrical installation Connection of MOVIMOT® MM../AZZK (connection option D1/D2) Connection of MOVIMOT® MM../AZZK (connection option D1/D2) Connection of MOVIMOT ® MM../AZZK (connection option D1/D2) The following figure shows the connection in MM../AZZK design: F11/F12/F13 MM../AZZK BE/BR X03 X02 AS-Interface — 24 V [6][7] BW [4]…

  • Page 30: Connection Of Movimot® Mm

    Electrical installation Connection of MOVIMOT® MM../AND3/AZZK (connection option D3/D4) Connection of MOVIMOT® MM../AND3/ AZZK (connection option D3/D4) Connection of MOVIMOT ® MM../AND3/AZZK (connection option D3/D4) The following figure shows the connection in MM../AND3/AZZK design: AS-Interface + AS-Interface — V024 V024 N.C.

  • Page 31: Connection Between Movimot And Motor When Mounted Close To The Motor

    Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor Connection between MOVIMOT® and motor when mounted close to the motor Connection between MOVIMOT ® and motor when mounted close to the motor If the MOVIMOT ® inverter is mounted close to the motor, the connection to the motor is realized with a pre-fabricated hybrid cable.

  • Page 32
    Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor ® 5.8.2 MOVIMOT with ALA4 plug connector The ALA4 design results in the following connection options to the motor, dependent upon the hybrid cable used: Design MOVIMOT ®…
  • Page 33
    Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor 5.8.3 Hybrid cable connection The following table shows the conductor assignment of the hybrid cables with part numbers 01867423 and 08179484 and the corresponding motor terminals of the DR.. motor: Motor terminal DR..
  • Page 34: Pc/Laptop Connection

    Electrical installation PC/laptop connection PC/laptop connection ® MOVIMOT drives are equipped with an X50 diagnostic interface (RJ10 plug connec- tor) for startup, configuration and service. The diagnostic interface [1] is located underneath the screw plug on top of the MOVIMOT ®…

  • Page 35: Startup Of Movimot With Mlk30A In Easy Mode

    Startup of MOVIMOT ® with MLK30A in Easy mode General information concerning startup Startup of MOVIMOT ® with MLK30A in Easy mode General information concerning startup INFORMATION You must comply with the general safety notes in the chapter «Safety notes» during startup.

  • Page 36: Description Of The Control Elements

    Startup of MOVIMOT ® with MLK30A in Easy mode Description of the control elements Description of the control elements 6.2.1 Setpoint potentiometer f1 NOTICE Loss of warranted degree of protection if the screw plugs of the f1 setpoint potenti- ometer or the X50 diagnostic interface are installed incorrectly or not at all. Damage to the MOVIMOT ®…

  • Page 37
    Startup of MOVIMOT ® with MLK30A in Easy mode Description of the control elements 6.2.4 DIP switches S1 and S2 NOTICE Damage to the DIP switches caused by unsuitable tools. Damage to the DIP switches. • To set the DIP switches, use only suitable tools, such as a slotted screwdriver with a blade width of no more than 3 mm.
  • Page 38: Description Of The Dip Switches S1

    Startup of MOVIMOT ® with MLK30A in Easy mode Description of the DIP switches S1 Description of the DIP switches S1 6.3.1 DIP switches S1/1 – S1/4 ® RS485 address of the MOVIMOT inverter Set the DIP switches S1/1 — S1/4 as follows for MOVIMOT ®…

  • Page 39
    Startup of MOVIMOT ® with MLK30A in Easy mode Description of the DIP switches S1 Motor with operating point 400 V/50 Hz ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Identification ID color Part number Line voltage [V] Line frequency [Hz]…
  • Page 40
    Startup of MOVIMOT ® with MLK30A in Easy mode Description of the DIP switches S1 Motor with operating point 460 V/60 Hz ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Marking ID color Part number Line voltage [V] Line frequency [Hz]…
  • Page 41
    Startup of MOVIMOT ® with MLK30A in Easy mode Description of the DIP switches S1 Motor with 50/60 Hz voltage range ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Marking ID color Part number Line voltage [V] Line frequency [Hz]…
  • Page 42
    Startup of MOVIMOT ® with MLK30A in Easy mode Description of the DIP switches S1 Drive ID module Motor Identification ID color Part number Line voltage [V] Mains frequency [Hz] DRU…J/400/50 Gray 28203194 230/400 Setting DIP switch S1/6: ® Power Motor type MOVIMOT MM..D-503-00 inverter…
  • Page 43: Description Of Dip Switches S2

    Startup of MOVIMOT ® with MLK30A in Easy mode Description of DIP switches S2 Description of DIP switches S2 6.4.1 DIP switch S2/1 Brake type • When using the standard brake, the DIP switch S2/1 must be set to «OFF». •…

  • Page 44
    Startup of MOVIMOT ® with MLK30A in Easy mode Description of DIP switches S2 Functional description You can release the brake under the following conditions by setting the AS-Interface bit DO2 «speed f2/speed f1»: Status of Enable Error Brake function AS-Interface bits status status…
  • Page 45
    Startup of MOVIMOT ® with MLK30A in Easy mode Description of DIP switches S2 6.4.3 DIP switch S2/3 Operating mode • DIP switch S2/3 = «OFF»: VFC operation for 4-pole motors • DIP switch S2/3 = «ON»: V/f operation reserved for special cases 6.4.4 DIP switch S2/4 Speed monitoring…
  • Page 46: Startup Procedure

    Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure Startup procedure WARNING Electric shock from capacitors that have not been fully discharged. Severe or fatal injuries. • Disconnect the inverter from the power. Observe the minimum switch-off time af- ter disconnection from the supply system: –…

  • Page 47
    Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure INFORMATION The first speed is infinitely variable during operation using the setpoint potentiometer which is accessible from outside. Speeds f1 and f2 can be set independently of each other. 9.
  • Page 48
    Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure Assigning the slave address using a hand-held programming device Hand-held AS-Interface programming devices offer the following functions: • Reading and changing an AS-Interface slave address • Reading off the AS-Interface profile •…
  • Page 49
    Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure 6.5.2 Setting the 24 V supply via switch S5 The switch S5 [1] is located on the connection board. 18014399700786699 Size 1 Size 2 Switch S5 Use switch S5 to set the type of 24 V supply. 24 V voltage supply Switch S5 = «1»…
  • Page 50
    Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure ® 6.5.3 Data AS-Interface master → MOVIMOT The following table shows the 4 data bits that the AS-Interface master sends to the MOVIMOT ® inverter via the AS-Interface: AS-Interface Function (→…
  • Page 51
    Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure 6.5.5 Setpoint scaling via parameter bits The following table lists the parameter bits for setpoint scaling The setpoint scaling does only affect setpoint f1 that can be set externally. Setpoint f2 and the minimum frequency are not affected by the scaling.
  • Page 52
    Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure 6.5.6 Inverter behavior depending on the AS-Interface bits The following table shows the behavior of the MOVIMOT ® inverter depending on the status of the AS-Interface bit: Inverter AS-Interface bit Status behavior Supply…
  • Page 53: Supplementary Notes For Installation Close To The Motor

    Startup of MOVIMOT ® with MLK30A in Easy mode Supplementary notes for installation close to the motor Supplementary notes for installation close to the motor ® When the MOVIMOT inverter is installed close to the motor, observe the notes in the following chapters: 6.6.1 Checking the connection type of the connected motor…

  • Page 54
    Startup of MOVIMOT ® with MLK30A in Easy mode Supplementary notes for installation close to the motor 6.6.3 DIP switch When the MOVIMOT ® inverter is installed close to the motor, the DIP switch S1/5 must be changed from the factory setting to «ON»: Meaning Binary coding Motor…
  • Page 55: Service

    Service Status and error display Service Status and error display The following figure shows the positions of the status and AS-Interface LEDs on the ® MOVIMOT drive: 9007200399453707 [1] MOVIMOT ® status LED [2] AS-Interface LED ® Compact Operating Instructions – MOVIMOT MM..D with AS-Interface…

  • Page 56
    Service Status and error display 7.1.1 Meaning of the AS-Interface LED The AS-Interface LED signalizes the status of the AS-Interface slaves. MLK30A Meaning Possible cause Color Operating state State 24 V supply at AS-Interface connection ready missing. Green Ready Normal operation Steady light 24 V supply at AS-Interface connection is OK.
  • Page 57
    Service Status and error display 7.1.2 Meaning of the status LED The status LED is located on the top of the MOVIMOT ® inverter. The three-color status LED indicates the operating and error statuses of the MOVIMOT ® inverter. Meaning Possible cause Color Operating sta-…
  • Page 58
    Service Status and error display Meaning Possible cause Color Operating sta- Status tus Error code Error 08 Speed monitoring error (only when S2/4 = «ON») flashes slowly or additional function 13 is active. Error 09 Startup error Additional functions 4, 5, 12 (DIP switches S2/5 – S2/8) are not permitted.
  • Page 59: Error List

    Service Error list Error list The following table helps you with troubleshooting: Code Error Possible cause Measure No connection ⍊, RS+, RS- – Communication Check and establish connection, especially timeout between MOVIMOT ® earth. RS485 master (motor stops, without error code) EMC influence Check shielding of data lines and improve, if necessary.

  • Page 60
    Service Error list Code Error Possible cause Measure DC link voltage too Ramp time too short. Extend the ramp time. high Reset error Faulty connection between Check the braking resistor/brake coil connec- brake coil/braking resistor tion. Correct, if necessary. Reset error Incorrect internal resist- Check internal resistance of brake coil/braking ance of brake coil/braking…
  • Page 61
    Service Error list Code Error Possible cause Measure EEPROM error Error when accessing Set parameter P802 to «Delivery state». EEPROM Reset error ® Re-parameterize MOVIMOT inverter. Consult the SEW Service if the error reoccurs. External terminal External signal at terminal Remove/reset external error X6: 9,10 is not present Error code 38…
  • Page 62
    Service Error list Code Error Possible cause Measure Thermal overload of Motor protection is active Set DIP switch S1/5 to «ON». ® motor when the MOVIMOT Reset error verter is mounted close to the motor. Incorrectly set performance Check DIP switch setting S1/6. level when MOVIMOT ®…
  • Page 63: Unit Replacement

    Service Unit replacement Code Error Possible cause Measure Bus module com- Timeout between fieldbus Check/establish communication link between ® ® munication timeout interface and MOVIMOT fieldbus interface and MOVIMOT inverter. – MOVIMOT ® inverter. The fieldbus interface only reports the error to the higher-level controller.

  • Page 64
    Service Unit replacement • Switch t1 on the new MOVIMOT ® inverter analogously to the control elements of the previous MOVIMOT ® inverter. ® 4. Unlock the drive ID module of the new MOVIMOT inverter and pull it out carefully. 18014399028685579 5.
  • Page 65: Declaration Of Conformity

    Declaration of conformity Declaration of conformity EC Declaration of Conformity 900030110 SEW EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the following products ® frequency inverters of the series MOVIMOT possibly in connection with…

  • Page 68
    SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 76642 BRUCHSAL GERMANY Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com…

  • Contents

  • Table of Contents

  • Bookmarks

Quick Links

*21328994_1114*

Drive Technology Drive Automation System Integration Services

Compact Operating Instructions

Decentralized Drive Systems

MOVIMOT

®

MM..D with AS-Interface

Edition 11/2014

21328994/EN

loading

Related Manuals for SEW-Eurodrive MOVIMOT MMxD Series

Summary of Contents for SEW-Eurodrive MOVIMOT MMxD Series

  • Page 1
    *21328994_1114* Drive Technology Drive Automation System Integration Services Compact Operating Instructions Decentralized Drive Systems MOVIMOT ® MM..D with AS-Interface Edition 11/2014 21328994/EN…
  • Page 2
    SEW-EURODRIVE—Driving the world…
  • Page 3: Table Of Contents

    Contents Contents General information ……………………5 Scope of this documentation ………………5 Structure of the safety notes ………………5 Other applicable documentation ………………6 Safety notes ……………………..7 Preliminary information ………………..7 General information ………………….7 Target group ……………………7 Designated use ………………….

  • Page 4
    Contents Service……………………….55 Status and error display ………………..55 Error list ……………………59 Unit replacement ………………….63 Declaration of conformity ………………….. 65 ® Compact Operating Instructions – MOVIMOT MM..D with AS-Interface…
  • Page 5: General Information

    General information Scope of this documentation General information Scope of this documentation This documentation comprises the general safety notes and information regarding ® MOVIMOT MM..D with AS-Interface. • Please note that this documentation does not replace the detailed operating in- structions.

  • Page 6: Other Applicable Documentation

    General information Other applicable documentation Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart 1.2.3…

  • Page 7: Safety Notes

    Safety notes Preliminary information Safety notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The user must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instructions carefully and understood them.

  • Page 8: Designated Use

    Safety notes Designated use Designated use ® MOVIMOT inverters are components intended for installation in electrical systems or machines. ® In case of installation in machines, startup of MOVIMOT inverters (i.e. start of desig- nated operation) is prohibited until it is determined that the machine meets the require- ments stipulated in the Machinery Directive 2006/42/EC.

  • Page 9: Installation

    Safety notes Installation Installation The units must be installed and cooled according to the regulations and specifications contained in the corresponding documentation. ® Protect the MOVIMOT inverters from excessive strain. The following applications are prohibited unless explicitly permitted: • Use in potentially explosive areas. •…

  • Page 10: Operation

    Safety notes Operation Operation ® Systems with integrated MOVIMOT inverters must be equipped with additional moni- toring and protection devices, if necessary, according to the applicable safety guide- lines, such as the law governing technical equipment, accident prevention regulations, etc. Additional preventive measures may be required for applications with increased hazard potential.

  • Page 11: Type Designations

    Type designations MOVIMOT® drive type designation Type designations MOVIMOT® drive type designation MOVIMOT ® drive type designation 3.1.1 Nameplate The following figure gives an example of a MOVIMOT ® drive nameplate. The name- plate is on the motor. 76646 Bruchsal/Germany R F 4 7 D R E 9 0 L 4 B E 2 / M M 1 5 / M O / A V S K 0 1 .

  • Page 12: Movimot® Inverter Type Designation

    Type designations MOVIMOT® inverter type designation MOVIMOT® inverter type designation MOVIMOT ® inverter type designation 3.2.1 Nameplate ® The following figure gives an example of a MOVIMOT inverter nameplate: Status: A — — 15 10 16 08/14 829 Type : MM15D-503-00 P# : 18215033 S# : 1757110…

  • Page 13
    Type designations MOVIMOT® inverter type designation 3.2.3 Unit identification The unit identification [1] on the top of the MOVIMOT ® inverter provides information about the inverter type [2], inverter part number [3], unit power [4]. 1 min 9007199712657547 3.2.4 AS-Interface option nameplate The following figure shows an example of the nameplate of the AS-Interface option MLK30A: 9007201609242891…
  • Page 14: Type Designation Of The Design «Mounted Close To The Motor

    Type designations Type designation of the design «mounted close to the motor» Type designation of the design «mounted close to the motor» 3.3.1 Nameplate ® The following figure shows an example of the MOVIMOT inverter mounted close to the motor with corresponding nameplate and type designation: U = 3×380.

  • Page 15: Mechanical Installation

    Mechanical installation General information Mechanical installation General information • Observe the general safety notes. • Comply with all instructions referring to the technical data and the permissible con- ditions where the unit is operated. ® • Only use the provided attachment options when mounting the MOVIMOT drive.

  • Page 16: Installation Of Movimot Gearmotor

    Mechanical installation Installation of MOVIMOT® gearmotor Installation of MOVIMOT® gearmotor Installation of MOVIMOT ® gearmotor 4.4.1 Installation tolerances The following table shows the permitted tolerances of the shaft ends and flanges of the MOVIMOT ® drive. Shaft end Flange Diameter tolerance according to EN 50347 Centering shoulder tolerance in ac- cordance with EN 50347 •…

  • Page 17: Mounting Movimot Inverter Close To The Motor

    Mechanical installation Mounting MOVIMOT® inverter close to the motor 4.4.3 Installation in damp locations or in the open Observe the following notes for mounting the MOVIMOT ® drive in damp areas or in the open: • Use suitable cable glands for the incoming cables. Use reducing adapters if neces- sary.

  • Page 18: Tightening Torques

    Mechanical installation Tightening torques Tightening torques 4.6.1 MOVIMOT ® inverter ® Tighten the screws on the MOVIMOT inverter using 3.0 Nm (27 lb.in) in diametrically opposite sequence. 9007199713318923 4.6.2 Screw plugs Tighten screw plugs of potentiometer f1 and connection X50 using 2.5 Nm (22 lb.in). 9007199713311371 4.6.3 Cable glands…

  • Page 19
    Mechanical installation Tightening torques 4.6.5 Modular connection box For fastening the connection box on the mounting plate, tighten screws using 3.3 Nm (29 lb.in). 322786187 4.6.6 Tightening torques for terminals Use the following tightening torques for terminals during installation: 1143643275 0.8 –…
  • Page 20: Electrical Installation

    Electrical installation General information Electrical installation General information Observe the following information on electrical installation: • Observe the general safety notes. • Comply with all instructions referring to the technical data and the permissible con- ditions where the unit is operated. •…

  • Page 21
    Electrical installation Installation instructions ® 5.2.2 Permitted cable cross section of the MOVIMOT terminals Power terminals Observe the permitted cable cross sections for installation: Power terminals Cable cross section 1.0 mm – 4.0 mm (2 x 4.0 mm AWG17 – AWG12 (2 x AWG12) Conductor end sleeves •…
  • Page 22
    Electrical installation Installation instructions 5.2.3 Residual current device WARNING Electric shock due to incorrect RCD type. Severe or fatal injuries. • The unit can cause direct current in the protective earth. In cases where an resid- ual current device (RCD) is used for protection against direct or indirect contact, only an RCD of type B on the power supply side of the frequency inverter is per- mitted.
  • Page 23
    Electrical installation Installation instructions 5.2.5 Information on PE connection WARNING Electric shock due to incorrect connection of PE. Severe or fatal injuries. • The permitted tightening torque for the screw is 2.0 – 2.4 Nm (18 – 21 lb.in). • Observe the following notes regarding PE connection.
  • Page 24
    Electrical installation Installation instructions 5.2.6 EMC-compliant installation INFORMATION This drive system is not designed for operation on a public low voltage grid that sup- plies residential areas. This is a product with restricted availability (categories C1 to C4 according to EN 61800-3).
  • Page 25
    Electrical installation Installation instructions Short circuit current rating Suitable for use in current circuits with a maximum short circuit current of AC 200,000 A for the following fuses: For 240 V systems: 250 V min., 25 A max., fuse or 250 V min., 25 A max., circuit breaker For 500 V systems: 500 V min., 25 A max., fuse or 500 V min., 25 A max., circuit breaker…
  • Page 26: Connection Of Movimot ® Mm

    Electrical installation Connection of MOVIMOT® MM../AVSK (connection option A) Connection of MOVIMOT® MM../AVSK (connection option A) Connection of MOVIMOT ® MM../AVSK (connection option A) The following figure shows the connection in MM../AVSK design: F11/F12/F13 MM../AVSK BE/BR AS-Interface — 24 V [4][5][6][7] [8][9] BW [2]…

  • Page 27: Connection Of Movimot® Mm

    Electrical installation Connection of MOVIMOT® MM../AZSK (connection option B) Connection of MOVIMOT® MM../AZSK (connection option B) Connection of MOVIMOT ® MM../AZSK (connection option B) The following figure shows the connection in MM../AZSK design: F11/F12/F13 MM../AZSK BE/BR AS-Interface — 24 V BW [4] V024 AS-Interface +…

  • Page 28: Connection Of Movimot® Mm

    Electrical installation Connection of MOVIMOT® MM../AND3/AZSK (connection option C) Connection of MOVIMOT® MM../AND3/ AZSK (connection option C) Connection of MOVIMOT ® MM../AND3/AZSK (connection option C) The following figure shows the connection in MM../AND3/AZSK design: AS-Interface + AS-Interface — V024 N.C. N.C.

  • Page 29: Connection Of Movimot® Mm

    Electrical installation Connection of MOVIMOT® MM../AZZK (connection option D1/D2) Connection of MOVIMOT® MM../AZZK (connection option D1/D2) Connection of MOVIMOT ® MM../AZZK (connection option D1/D2) The following figure shows the connection in MM../AZZK design: F11/F12/F13 MM../AZZK BE/BR X03 X02 AS-Interface — 24 V [6][7] BW [4]…

  • Page 30: Connection Of Movimot® Mm

    Electrical installation Connection of MOVIMOT® MM../AND3/AZZK (connection option D3/D4) Connection of MOVIMOT® MM../AND3/ AZZK (connection option D3/D4) Connection of MOVIMOT ® MM../AND3/AZZK (connection option D3/D4) The following figure shows the connection in MM../AND3/AZZK design: AS-Interface + AS-Interface — V024 V024 N.C.

  • Page 31: Connection Between Movimot And Motor When Mounted Close To The Motor

    Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor Connection between MOVIMOT® and motor when mounted close to the motor Connection between MOVIMOT ® and motor when mounted close to the motor If the MOVIMOT ® inverter is mounted close to the motor, the connection to the motor is realized with a pre-fabricated hybrid cable.

  • Page 32
    Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor ® 5.8.2 MOVIMOT with ALA4 plug connector The ALA4 design results in the following connection options to the motor, dependent upon the hybrid cable used: Design MOVIMOT ®…
  • Page 33
    Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor 5.8.3 Hybrid cable connection The following table shows the conductor assignment of the hybrid cables with part numbers 01867423 and 08179484 and the corresponding motor terminals of the DR.. motor: Motor terminal DR..
  • Page 34: Pc/Laptop Connection

    Electrical installation PC/laptop connection PC/laptop connection ® MOVIMOT drives are equipped with an X50 diagnostic interface (RJ10 plug connec- tor) for startup, configuration and service. The diagnostic interface [1] is located underneath the screw plug on top of the MOVIMOT ®…

  • Page 35: Startup Of Movimot With Mlk30A In Easy Mode

    Startup of MOVIMOT ® with MLK30A in Easy mode General information concerning startup Startup of MOVIMOT ® with MLK30A in Easy mode General information concerning startup INFORMATION You must comply with the general safety notes in the chapter «Safety notes» during startup.

  • Page 36: Description Of The Control Elements

    Startup of MOVIMOT ® with MLK30A in Easy mode Description of the control elements Description of the control elements 6.2.1 Setpoint potentiometer f1 NOTICE Loss of warranted degree of protection if the screw plugs of the f1 setpoint potenti- ometer or the X50 diagnostic interface are installed incorrectly or not at all. Damage to the MOVIMOT ®…

  • Page 37
    Startup of MOVIMOT ® with MLK30A in Easy mode Description of the control elements 6.2.4 DIP switches S1 and S2 NOTICE Damage to the DIP switches caused by unsuitable tools. Damage to the DIP switches. • To set the DIP switches, use only suitable tools, such as a slotted screwdriver with a blade width of no more than 3 mm.
  • Page 38: Description Of The Dip Switches S1

    Startup of MOVIMOT ® with MLK30A in Easy mode Description of the DIP switches S1 Description of the DIP switches S1 6.3.1 DIP switches S1/1 – S1/4 ® RS485 address of the MOVIMOT inverter Set the DIP switches S1/1 — S1/4 as follows for MOVIMOT ®…

  • Page 39
    Startup of MOVIMOT ® with MLK30A in Easy mode Description of the DIP switches S1 Motor with operating point 400 V/50 Hz ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Identification ID color Part number Line voltage [V] Line frequency [Hz]…
  • Page 40
    Startup of MOVIMOT ® with MLK30A in Easy mode Description of the DIP switches S1 Motor with operating point 460 V/60 Hz ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Marking ID color Part number Line voltage [V] Line frequency [Hz]…
  • Page 41
    Startup of MOVIMOT ® with MLK30A in Easy mode Description of the DIP switches S1 Motor with 50/60 Hz voltage range ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Marking ID color Part number Line voltage [V] Line frequency [Hz]…
  • Page 42
    Startup of MOVIMOT ® with MLK30A in Easy mode Description of the DIP switches S1 Drive ID module Motor Identification ID color Part number Line voltage [V] Mains frequency [Hz] DRU…J/400/50 Gray 28203194 230/400 Setting DIP switch S1/6: ® Power Motor type MOVIMOT MM..D-503-00 inverter…
  • Page 43: Description Of Dip Switches S2

    Startup of MOVIMOT ® with MLK30A in Easy mode Description of DIP switches S2 Description of DIP switches S2 6.4.1 DIP switch S2/1 Brake type • When using the standard brake, the DIP switch S2/1 must be set to «OFF». •…

  • Page 44
    Startup of MOVIMOT ® with MLK30A in Easy mode Description of DIP switches S2 Functional description You can release the brake under the following conditions by setting the AS-Interface bit DO2 «speed f2/speed f1»: Status of Enable Error Brake function AS-Interface bits status status…
  • Page 45
    Startup of MOVIMOT ® with MLK30A in Easy mode Description of DIP switches S2 6.4.3 DIP switch S2/3 Operating mode • DIP switch S2/3 = «OFF»: VFC operation for 4-pole motors • DIP switch S2/3 = «ON»: V/f operation reserved for special cases 6.4.4 DIP switch S2/4 Speed monitoring…
  • Page 46: Startup Procedure

    Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure Startup procedure WARNING Electric shock from capacitors that have not been fully discharged. Severe or fatal injuries. • Disconnect the inverter from the power. Observe the minimum switch-off time af- ter disconnection from the supply system: –…

  • Page 47
    Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure INFORMATION The first speed is infinitely variable during operation using the setpoint potentiometer which is accessible from outside. Speeds f1 and f2 can be set independently of each other. 9.
  • Page 48
    Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure Assigning the slave address using a hand-held programming device Hand-held AS-Interface programming devices offer the following functions: • Reading and changing an AS-Interface slave address • Reading off the AS-Interface profile •…
  • Page 49
    Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure 6.5.2 Setting the 24 V supply via switch S5 The switch S5 [1] is located on the connection board. 18014399700786699 Size 1 Size 2 Switch S5 Use switch S5 to set the type of 24 V supply. 24 V voltage supply Switch S5 = «1»…
  • Page 50
    Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure ® 6.5.3 Data AS-Interface master → MOVIMOT The following table shows the 4 data bits that the AS-Interface master sends to the MOVIMOT ® inverter via the AS-Interface: AS-Interface Function (→…
  • Page 51
    Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure 6.5.5 Setpoint scaling via parameter bits The following table lists the parameter bits for setpoint scaling The setpoint scaling does only affect setpoint f1 that can be set externally. Setpoint f2 and the minimum frequency are not affected by the scaling.
  • Page 52
    Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure 6.5.6 Inverter behavior depending on the AS-Interface bits The following table shows the behavior of the MOVIMOT ® inverter depending on the status of the AS-Interface bit: Inverter AS-Interface bit Status behavior Supply…
  • Page 53: Supplementary Notes For Installation Close To The Motor

    Startup of MOVIMOT ® with MLK30A in Easy mode Supplementary notes for installation close to the motor Supplementary notes for installation close to the motor ® When the MOVIMOT inverter is installed close to the motor, observe the notes in the following chapters: 6.6.1 Checking the connection type of the connected motor…

  • Page 54
    Startup of MOVIMOT ® with MLK30A in Easy mode Supplementary notes for installation close to the motor 6.6.3 DIP switch When the MOVIMOT ® inverter is installed close to the motor, the DIP switch S1/5 must be changed from the factory setting to «ON»: Meaning Binary coding Motor…
  • Page 55: Service

    Service Status and error display Service Status and error display The following figure shows the positions of the status and AS-Interface LEDs on the ® MOVIMOT drive: 9007200399453707 [1] MOVIMOT ® status LED [2] AS-Interface LED ® Compact Operating Instructions – MOVIMOT MM..D with AS-Interface…

  • Page 56
    Service Status and error display 7.1.1 Meaning of the AS-Interface LED The AS-Interface LED signalizes the status of the AS-Interface slaves. MLK30A Meaning Possible cause Color Operating state State 24 V supply at AS-Interface connection ready missing. Green Ready Normal operation Steady light 24 V supply at AS-Interface connection is OK.
  • Page 57
    Service Status and error display 7.1.2 Meaning of the status LED The status LED is located on the top of the MOVIMOT ® inverter. The three-color status LED indicates the operating and error statuses of the MOVIMOT ® inverter. Meaning Possible cause Color Operating sta-…
  • Page 58
    Service Status and error display Meaning Possible cause Color Operating sta- Status tus Error code Error 08 Speed monitoring error (only when S2/4 = «ON») flashes slowly or additional function 13 is active. Error 09 Startup error Additional functions 4, 5, 12 (DIP switches S2/5 – S2/8) are not permitted.
  • Page 59: Error List

    Service Error list Error list The following table helps you with troubleshooting: Code Error Possible cause Measure No connection ⍊, RS+, RS- – Communication Check and establish connection, especially timeout between MOVIMOT ® earth. RS485 master (motor stops, without error code) EMC influence Check shielding of data lines and improve, if necessary.

  • Page 60
    Service Error list Code Error Possible cause Measure DC link voltage too Ramp time too short. Extend the ramp time. high Reset error Faulty connection between Check the braking resistor/brake coil connec- brake coil/braking resistor tion. Correct, if necessary. Reset error Incorrect internal resist- Check internal resistance of brake coil/braking ance of brake coil/braking…
  • Page 61
    Service Error list Code Error Possible cause Measure EEPROM error Error when accessing Set parameter P802 to «Delivery state». EEPROM Reset error ® Re-parameterize MOVIMOT inverter. Consult the SEW Service if the error reoccurs. External terminal External signal at terminal Remove/reset external error X6: 9,10 is not present Error code 38…
  • Page 62
    Service Error list Code Error Possible cause Measure Thermal overload of Motor protection is active Set DIP switch S1/5 to «ON». ® motor when the MOVIMOT Reset error verter is mounted close to the motor. Incorrectly set performance Check DIP switch setting S1/6. level when MOVIMOT ®…
  • Page 63: Unit Replacement

    Service Unit replacement Code Error Possible cause Measure Bus module com- Timeout between fieldbus Check/establish communication link between ® ® munication timeout interface and MOVIMOT fieldbus interface and MOVIMOT inverter. – MOVIMOT ® inverter. The fieldbus interface only reports the error to the higher-level controller.

  • Page 64
    Service Unit replacement • Switch t1 on the new MOVIMOT ® inverter analogously to the control elements of the previous MOVIMOT ® inverter. ® 4. Unlock the drive ID module of the new MOVIMOT inverter and pull it out carefully. 18014399028685579 5.
  • Page 65: Declaration Of Conformity

    Declaration of conformity Declaration of conformity EC Declaration of Conformity 900030110 SEW EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the following products ® frequency inverters of the series MOVIMOT possibly in connection with…

  • Page 68
    SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 76642 BRUCHSAL GERMANY Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com…

7

Service

7.2

Error list

Code

Error

Communication

timeout

(motor stops, without

error code)

Supply voltage not

present

(motor stops, without

error code)

24 V supply not

present

(motor stops, without

error code)

01

Overcurrent in out-

put stage

04

Brake chopper

06

Phase failure

(The error can only

be detected when the

drive is under load)

64

Compact Operating Instructions – MOVIMOT

The following table helps you with troubleshooting:

Possible cause

Missing connection ‘, RS

+, RS- between

®

MOVIMOT

and RS485

master

EMC influence

Incorrect type (cyclical) for

acyclical data traffic, pro-

tocol period between the

individual messages is

longer than the set timeout

interval.

DC link voltage too low,

Power off has been detec-

ted.

24 V supply voltage not

present.

AUX power supply voltage

not available (only for

®

MOVIMOT

with AS-Inter-

face).

Short circuit on inverter

output

Overcurrent in brake out-

put, resistor damaged, res-

istance too low

Short circuit in brake coil

Phase failure

®

MM..D with AS-Interface

Measure

Check and establish connection, especially

ground.

Check shielding of data lines and improve, if

necessary.

Check the number of MOVIMOT

nected to the master. If the timeout interval is

1 s, for example, you can connect a maximum

®

of 8 MOVIMOT

drives as slaves for cyclical

communication.

Reduce message cycle, increase timeout in-

terval, or select message type «acyclic».

Check power cables and line voltage for inter-

ruption.

Check 24 V supply voltage for interruption.

Check 24 V supply voltage.

Permitted voltage: DC 24 V ± 25%,

EN 61131-2, residual ripple max. 13%

Motor restarts automatically as soon as the

voltage reaches normal values.

Check AUX power supply voltage for interrup-

tion.

Check AUX power supply voltage.

Permitted voltage: DC 24 V ± 25%,

EN 61131-2, residual ripple max. 13%

Motor restarts automatically as soon as the

voltage reaches normal values.

Check the connection between the inverter

output and the motor as well as the motor

winding for short circuits.

1)

Reset error.

Check the connection of the resistor/replace it.

Replace brake.

Check the supply system cable for phase fail-

ure.

1)

Reset error

.

®

drives con-

Loading…

Drive Technology Drive Automation System Integration Services

Operating Instructions

MOVIMOT® MM..D

With DRS/DRE/DRP AC Motor

Edition 12/2010

17000017 / EN

SEW-EURODRIVE—Driving the world

Contents

Contents

1

General Information ………………………………………………………………………………..

6

1.1

How to use this documentation………………………………………………………….

6

1.2

Structure of the safety notes ……………………………………………………………..

6

1.3

Rights to claim under limited warranty ………………………………………………..

7

1.4

Exclusion of liability………………………………………………………………………….

7

1.5

Copyright………………………………………………………………………………………..

7

1.6

Product names and trademarks…………………………………………………………

7

2

Safety Notes …………………………………………………………………………………………..

8

2.1

Preliminary information …………………………………………………………………….

8

2.2

General information …………………………………………………………………………

8

2.3

Target group …………………………………………………………………………………..

8

2.4

Designated use ……………………………………………………………………………….

9

2.5

Other applicable documentation ………………………………………………………..

9

2.6

Transportation, storage…………………………………………………………………..

10

2.7

Installation…………………………………………………………………………………….

10

2.8

Electrical connection ………………………………………………………………………

10

2.9

Safe disconnection…………………………………………………………………………

10

2.10

Operation ……………………………………………………………………………………..

11

3 Unit Design …………………………………………………………………………………………..

12

3.1

MOVIMOT® drive…………………………………………………………………………..

12

3.2

MOVIMOT® inverter……………………………………………………………………….

13

3.3

Type designation of MOVIMOT® drive………………………………………………

15

3.4

Type designation of MOVIMOT® inverter ………………………………………….

16

3.5

Type designation of the variant «mounted close to the motor»………………

17

4 Mechanical Installation………………………………………………………………………….

18

4.1

MOVIMOT® gearmotor installation …………………………………………………..

18

4.2

Installation of MOVIMOT® options ……………………………………………………

20

4.3

Installation of the MOVIMOT® inverter close to the motor ……………………

27

4.4

Tightening torques …………………………………………………………………………

28

5 Electrical Installation …………………………………………………………………………….

30

5.1

Installation instructions……………………………………………………………………

30

5.2

Connection of the MOVIMOT® drive…………………………………………………

36

5.3

MOVIMOT® plug connectors …………………………………………………………..

37

5.4Connection between MOVIMOT® and motor

when mounted close to the motor…………………………………………………….

38

5.5

Connection of the MOVIMOT® options …………………………………………….

42

5.6

Connection of RS-485 bus master……………………………………………………

53

5.7

Connecting the DBG keypad …………………………………………………………..

54

5.8

PC connection……………………………………………………………………………….

55

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

3

Contents

6

«Easy» Startup………………………………………………………………………………………

56

6.1

Overview ………………………………………………………………………………………

56

6.2

Important notes on startup ………………………………………………………………

57

6.3

Requirements………………………………………………………………………………..

58

6.4

Description of control elements………………………………………………………..

58

6.5

Description of the DIP switches S1…………………………………………………..

61

6.6

Description of DIP switches S2………………………………………………………..

63

6.7

Selectable additional functions MM..D-503-00 …………………………………..

67

6.8

Startup with binary control ………………………………………………………………

91

6.9

Startup with options MBG11A or MLG..A ………………………………………….

93

6.10

Startup with MWA21A option …………………………………………………………..

95

6.11

Startup with MWF11A option …………………………………………………………..

98

6.12

Supplementary notes for installation close to the motor ……………………

100

7

«Easy» Startup with RS-485 Interface/Fieldbus……………………………………..

103

7.1

Important notes on startup …………………………………………………………….

103

7.2

Requirements………………………………………………………………………………

104

7.3

Startup procedure ………………………………………………………………………..

104

7.4

Coding of process data …………………………………………………………………

106

7.5

Function with RS-485 master…………………………………………………………

111

8

«Expert» Startup with Parameter Function ……………………………………………

116

8.1

Important notes on startup …………………………………………………………….

116

8.2

Requirements………………………………………………………………………………

117

8.3

MOVITOOLS® MotionStudio………………………………………………………….

117

8.4

Startup and function expansion with individual parameters………………..

119

8.5

Startup and configuration with a central controller and MQP………………

122

8.6

Startup by transferring the set of parameters …………………………………..

123

8.7

Parameter list………………………………………………………………………………

125

8.8

Parameter description…………………………………………………………………..

131

9 Operation ……………………………………………………………………………………………

151

9.1

Operating display …………………………………………………………………………

151

9.2

Drive ID module …………………………………………………………………………..

152

9.3

Keypads ……………………………………………………………………………………..

153

9.4

MWA21A setpoint converter ………………………………………………………….

154

9.5

MWF11A setpoint converter ………………………………………………………….

155

9.6

MOVIMOT® manual operation with MOVITOOLS® MotionStudio ……….

160

9.7

DBG keypad………………………………………………………………………………..

164

4

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Contents

10 Service ……………………………………………………………………………………………….

172

10.1

Status and error display ………………………………………………………………..

172

10.2

Inspection/maintenance ………………………………………………………………..

176

10.3

Diagnostics with MWF11A option …………………………………………………..

177

10.4

Unit replacement………………………………………………………………………….

178

10.5

Rotating the connection box ………………………………………………………….

180

10.6

SEW Service……………………………………………………………………………….

182

10.7

Shut down …………………………………………………………………………………..

182

10.8

Storage ………………………………………………………………………………………

183

10.9

Extended storage…………………………………………………………………………

183

10.10

Disposal ……………………………………………………………………………………..

183

11

Technical Data…………………………………………………………………………………….

184

11.1

Motor with operating point 400 V / 50 Hz or 400 V / 100 Hz……………….

184

11.2

Motor with operating point 460 V / 60 Hz…………………………………………

186

11.3

Motor with operating point 230 V / 60 Hz…………………………………………

188

11.4

Technical data of options & accessories………………………………………….

190

11.5

Work done, working air gap and braking torque of the brake ……………..

195

11.6

Braking torque assignment ……………………………………………………………

195

11.7

Integrated RS-485 interface…………………………………………………………..

196

11.8

Diagnostics interface…………………………………………………………………….

196

11.9

Assignment of internal braking resistors ………………………………………….

196

11.10

Assignment of external braking resistors …………………………………………

197

11.11

Resistance and assignment of the brake coil …………………………………..

197

11.12

Assignment of the Drive-ID module ………………………………………………..

198

12

Declaration of Conformity ……………………………………………………………………

199

13

Address List ……………………………………………………………………………………….

200

Index

…………………………………………………………………………………………………..

210

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

5

General Information

How to use this documentation

1 General Information

1.1How to use this documentation

The documentation is an integral part of the product and contains important information on operation and service. The documentation is written for all employees who assemble, install, startup, and service this product.

The documentation must be accessible and legible. Make sure that persons responsible for the system and its operation, as well as persons who work independently on the unit, have read through the documentation carefully and understood it. If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE.

1.2Structure of the safety notes

1.2.1Meaning of the signal words

The following table shows the grading and meaning of the signal words for safety notes, notes on potential risks of damage to property, and other notes.

Signal word

Meaning

Consequences if disregarded

DANGER

Imminent danger

Severe or fatal injuries

WARNING

Possible dangerous situation

Severe or fatal injuries

CAUTION

Possible dangerous situation

Minor injuries

NOTICE

Possible damage to property

Damage to the drive system or its envi-

ronment

INFORMATION

Useful information or tip: Simpli-

fies the handling of the drive

system.

1.2.2Structure of the section-related safety notes

Section safety notes do not apply to a specific action, but to several actions pertaining to one subject. The used symbols indicate either a general or a specific hazard.

This is the formal structure of a section safety note:

SIGNAL WORD

Type and source of danger.

Possible consequence(s) if disregarded.

Measure(s) to prevent the danger.

1.2.3Structure of the embedded safety notes

Embedded safety notes are directly integrated in the instructions just before the description of the dangerous action.

This is the formal structure of an embedded safety note:

SIGNAL WORD Nature and source of hazard. Possible consequence(s) if disregarded.

– Measure(s) to prevent the danger.

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

General Information

1

Rights to claim under limited warranty

1.3Rights to claim under limited warranty

A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation. Read the documentation before you start working with the unit!

1.4Exclusion of liability

You must comply with the information contained in this documentation to ensure safe operation of MOVIMOT® and to achieve the specified product characteristics and performance features. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.

1.5Copyright

© 2010 – SEW-EURODRIVE. All rights reserved.

Unauthorized duplication, modification, distribution or any other use of the whole or any part of this documentation is strictly prohibited.

1.6Product names and trademarks

All brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders.

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

7

2

Safety Notes

Preliminary information

2 Safety Notes

The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and adhered to. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instructions carefully and understood them. If you are unclear about any of the information in this documentation or if you require further information, please contact SEWEURODRIVE.

2.1Preliminary information

The following safety notes are primarily concerned with the use of MOVIMOT® drives. If you use other SEW components, also refer to the safety notes for the respective components in the corresponding documentation.

Please also observe the supplementary safety notes in the individual chapters of this documentation.

2.2General information

Never install or start up damaged products. Submit a complaint to the shipping company immediately in the event of damage.

During operation, MOVIMOT® drives can have live, bare and movable or rotating parts as well as hot surfaces, depending on their enclosure.

Removing covers without authorization, improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property. Refer to the documentation for additional information.

2.3Target group

Only qualified personnel is authorized to install, startup or service the units or correct unit faults (observing IEC 60364 and/or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines).

Qualified personnel in the context of these basic safety notes are persons familiar with installation, assembly, startup and operation of the product who possess the necessary qualifications.

Any activities regarding transportation, storage, operation, and disposal must be carried out by persons who have been instructed appropriately.

8

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Safety Notes

2

Designated use

2.4Designated use

MOVIMOT® inverters are components intended for installation in electrical systems or machines.

In case of installation in machines, startup of MOVIMOT® inverters (i.e. start of designated operation) is prohibited until it is determined that the machine meets the requirements stipulated in the Machinery Directive 2006/42/EC.

Startup (i.e. the start of designated use) is only permitted under observance of the EMC directive 2004/108/EC.

MOVIMOT® inverters comply with the regulations of the Low Voltage Directive 2006/95/ EC. The standards given in the declaration of conformity are used for the MOVIMOT® inverter.

You must observe the technical data and information on the connection requirements as provided on the nameplate and in the documentation.

2.4.1Safety functions

The MOVIMOT® inverter may not perform safety functions unless these functions are described and expressly permitted.

2.4.2Hoist applications

MOVIMOT® inverters are suitable for hoist applications to a limited degree only, see sec. «Additional function 9» (page 78).

MOVIMOT® inverters are not designed for use as a safety device in hoist applications.

2.5Other applicable documentation

Note also the following documentation:

«MOVIMOT® Gearmotors» catalog

«DR.71-225, 315 AC Motors» operating instructions

Operating instructions for the gear unit (only for MOVIMOT® gearmotors)

You can download or order these publications on the Internet (http://www.sew-euro- drive.de, under the heading «Documentation»).

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

9

2

Safety Notes

Transportation, storage

2.6Transportation, storage

You must observe the notes on transportation, storage and proper handling. Comply with the requirements for climatic conditions stated in chapter «Technical Data». Tighten installed eyebolts securely. They are designed for the weight of the MOVIMOT® drive. Do not attach any additional loads. Use suitable, sufficiently rated handling equipment (e.g. rope guides) if required.

2.7Installation

The units must be installed and cooled according to the regulations and specifications in the corresponding documentation.

Protect the MOVIMOT® inverters from improper strain.

The following applications are prohibited unless the unit is explicitly designed for such use:

Use in potentially explosive atmospheres.

Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.

Use in non-stationary applications with strong mechanical oscillation and impact loads; see chapter «Technical Data».

2.8Electrical connection

Observe the applicable national accident prevention guidelines when working on live MOVIMOT® drive inverters (e.g. BGV A3).

Perform electrical installation according to the pertinent regulations (e.g. cable cross sections, fusing, protective conductor connection). For any additional information, refer to the applicable documentation.

For notes on EMC compliant installation, such as shielding, grounding, arrangement of filters and routing of lines, refer to chapter «Installation instructions». The manufacturer of the system or machine is responsible for maintaining the limits established by EMC legislation.

Protective measures and protection devices must comply with the regulations in force (e.g. EN 60204 or EN 61800-5-1).

A voltage test according to EN 61800-5-1:2007 chapter 5.2.3.2 is required for the MOVIMOT® drives prior to startup in order to ensure the insulation.

2.9Safe disconnection

MOVIMOT® inverters meet all requirements for safe disconnection of power and electronic connections in accordance with EN 61800-5-1. All connected circuits must also satisfy the requirements for safe disconnection.

10

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Safety Notes

Operation

2.10Operation

Systems with integrated MOVIMOT® inverters must be equipped with additional monitoring and protection devices according to the applicable safety guidelines, such as the law governing technical equipment, accident prevention regulations, etc. Additional protective measures may be necessary for applications with increased potential risk.

Do not touch live components and power connections immediately after separation of the MOVIMOT® inverter from the supply voltage because there may still be some charged capacitors. Wait at least for 1 minute after having switched off the supply voltage.

As soon as supply voltages are present at the MOVIMOT® inverter, the connection box must be closed (i.e. the MOVIMOT® inverter and, if applicable, the connector of the hybrid cable must be connected).

The fact that the status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the supply system and no longer carries any voltage.

Mechanical blocking or internal safety functions of the unit can cause a motor standstill. Eliminating the cause of the problem or performing a reset may result in the drive restarting automatically. If, for safety reasons, this is not permitted for the driven machine, disconnect the unit from the supply system before correcting the error.

Caution: Danger of burns: The surface temperature of the MOVIMOT® drive and of external options, e.g. the heat sink of the braking resistor, can exceed 60 °C during operation!

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

3

Unit Design

MOVIMOT® drive

3 Unit Design

3.1MOVIMOT® drive

The following figure shows a MOVIMOT® drive with helical gear unit:

[1]

[2]

[3]

[4]

3531634827

[1]MOVIMOT® inverter

[2]Connection box

[3]Motor

[4]Helical gear unit

A MOVIMOT® drive is a combination of:

MOVIMOT® inverter

Mounted on the motor (see example above)

or mounted close to the motor

Motor (see motor operating instructions)

Gear unit (optional, see gear unit operating instructions)

12

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Unit Design

3

MOVIMOT® inverter

3.2MOVIMOT® inverter

The following figure shows the connection box and the MOVIMOT® inverter:

[5]

[6]

[7]

[8]

[9]

[10]

[11] [7]

0 1 2

0 1 2

[5] [12]

[13]

[14]

[15]

[16]

[17]

[18]

615683595

[1]Connection box

[2]X10: Plug connector for BEM option

[3]Plug connector for MOVIMOT® inverter

[4]MOVIMOT® inverter with heat sink

[5]Cable glands

[6]Connection unit with terminals

[7]Screw for PE connection

[8]X5, X6: Electronics terminal strips

[9]X1: Connection for brake coil (motors with brake) or braking resistor (motors without brake)

[10]X1: Supply system connection L1, L2, L3

[11]Connection type identification

[12]Drive-ID module

[13]Nameplate of the MOVIMOT® inverter

[14]Setpoint switch f2 (green)

[15]DIP switches S2/5 – S2/8

[16]Switch t1 for integrator ramp (white)

[17]DIP switches S1/1 – S1/8

[18]DIP switches S2/1 – S2/4

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

13

3

Unit Design

MOVIMOT® inverter

The following figure shows the top of the MOVIMOT® inverter:

[1]X50: Diagnostics interface with screw plug

[2]Setpoint potentiometer f1 with screw plug

[3]Status LED

[4]Unit identification

14

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Unit Design

3

Type designation of MOVIMOT® drive

3.3Type designation of MOVIMOT® drive

3.3.1Nameplate

The following figure gives an example of a nameplate of a MOVIMOT® drive. The nameplate is attached to the motor.

76646 Bruchsal/Germany

01

RF47DRE90L4BE2/MM15/MO

01.300123457.0002.06

°C

-20…40

V

380-500

Hz 50-60

A

3.5

Iso.Kl.

155(F)

kW

1.5

Hz

50

r/min

1400/86

CT

1:5

TEFC

I

16.22

Nm

166

IP

54

M.L.

02

3~

IM

M1

kg

31

V BR

220..240

Nm

13

kW

1.5

Hz 50

eff %

85.2

1883410

CLP CC VGB220 0.65I

Made in Germany

9007199774918155

The logos at the top of the nameplate are only there if:

the motor is manufactured accordingly,

and contains at least one safety-rated component.

The FS logo on the nameplate is based on the combination of safety-related components that is installed.

3.3.2Type designation

The following table shows the type designation of the MOVIMOT® drive:

RF 47 DRE 90L4 BE/MM15/MO

Additional feature: inverter 1)

MOVIMOT® inverter

Optional design motor (brake)

Size, number of poles on motor

Motor series

DRS = DRS motor

DRE = DRE motor

DRP = DRP motor

Gear unit size

Gear unit series

1) The nameplate only displays options installed at the factory.

The available variants are listed in the «MOVIMOT® Gearmotors» catalog.

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

15

3

Unit Design

Type designation of MOVIMOT® inverter

3.4Type designation of MOVIMOT® inverter

3.4.1Nameplate

The following figure gives an example of a nameplate of a MOVIMOT® inverter:

Status:

10

12

— A — —

10

10

12

02 / 08 444

Type : MM15D-503-00

P# :

18215033

S# : 0886946

Eingang /

Input

Ausgang / Output

CH01

U =

3×380 . . . 500V AC

U =

3x0V . . . Uin

D-76646 Bruchsal

I

=

3.5A AC

I

=

4.0A AC

N2936

Made in Germany

f

=

50 … 60Hz

f

=

2 … 120Hz

MOVIMOT

T =

-30 . . . +40°C

Antriebsumrichter

P-Motor

1.5kW / 2.0HP

Drive Inverter

Use 60/75°C copper wire only. Tighten terminals to 13.3 in.– ibs. (1.5 Nm). Suitable for use on a circuit capable of delivering not more than 200,000 rms symmetrical amperes, 500 volts maximum. Integral solid state short crcuit protection does not provide BCP. BCP must be provided in

accordance with the NEC and any additional local codes.

9007201212668299

3.4.2Type designation

The following table shows the type designation of the MOVIMOT® inverter:

MM 15 D – 503 – 00

Variant

00 = Standard

Connection type

3 = 3-phase

Supply voltage

50 = AC 380 – 500 V

23 = AC 200 – 240 V

Version D

Motor power

15 = 1.5 kW

Unit series

MM = MOVIMOT®

The available variants are listed in the «MOVIMOT® Gearmotors» catalog.

3.4.3Unit identification

The unit identification [1] on the top of the MOVIMOT® inverter provides information about the inverter type [2], inverter part number [3], unit power [4].

[2] [3] [4]

[1]

457916555

16

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Unit Design

Type designation of the variant «mounted close to the motor»

3.5Type designation of the variant «mounted close to the motor»

3.5.1Nameplate

The following illustration shows an example of the MOVIMOT® inverter mounted close to the motor with corresponding nameplate:

MM15D-503-00/0/P21A/RO1A/APG4

457921547

3.5.2Type designation

The following table shows the type designation of a MOVIMOT® inverter mounted close to the motor:

MM15D-503-00/0/P21A/RO1A/APG4

Plug connector

For the connection to the motor

Connection box design

Adapter for mounting close to the motor

21 = Size 1

22 = Size 2

Connection type

MOVIMOT® inverter

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

4

Mechanical Installation

MOVIMOT® gearmotor installation

4 Mechanical Installation

4.1MOVIMOT® gearmotor installation

4.1.1General information

Observe the general safety notes.

Strictly observe all instructions as to the technical data and the permissible conditions regarding the place of installation.

Only use the provided attachment options when mounting the MOVIMOT® drive.

Only use mounting and locking elements that fit into the existing bores, threads and countersinks.

4.1.2Installation requirements

Make sure that the following requirements are met before you start installing the unit:

The data on the nameplate of the drive matches the voltage supply system.

The drive is undamaged (no damage caused by transportation or storage)

The ambient temperature corresponds to the specifications in chapter «Technical Data». Note that the temperature range of the gear unit may also be restricted (see gear unit operating instructions).

The MOVIMOT® drive must not be installed under the following harmful ambient conditions:

Potentially explosive atmospheres

Oils

Acids

Gases

Vapors

Radiation

etc.

When the drive is installed in abrasive ambient conditions, protect the output end oil seals against wear.

Installation toler-

The following tables shows the permitted tolerances of the shaft ends and flanges of the

ances

MOVIMOT® drive.

Shaft end

Flanges

Diameter tolerance according to EN 50347

Centering shoulder tolerance in accordance

• ISO j6 with Ø ≤ 26 mm

with EN 50347

• ISO k6 with Ø ≤ 38 mm up to ≤ 48 mm

• ISO j6 with Ø ≤ 250 mm

• ISO m6 at Ø > 55 mm

• ISO h6 with Ø > 300 mm

• Center bore in accordance with DIN 332,

shape DR..

18

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Mechanical Installation

4

MOVIMOT® gearmotor installation

4.1.3Installing MOVIMOT®

NOTICE

Loss of warranted degree of protection if the MOVIMOT® inverter is installed incorrectly or not at all.

Damage to the MOVIMOT® inverter.

If you remove the MOVIMOT® inverter from the connection box, you must protect it from moisture and dust.

Observe the following notes for mounting the MOVIMOT® drive:

Only install the MOVIMOT® drive on a level, low-vibration, and torsionally rigid support structure.

Observe the mounting position specified on the motor nameplate.

Thoroughly remove any anti-corrosion agent from the shaft end. Use a commercially available solvent. Do not allow the solvent to penetrate the bearings and shaft seals

– this could damage the material.

Align the motor carefully to avoid placing any unacceptable strain on the motor shafts. Observe the permitted overhung and axial loads specified in the «MOVIMOT® Gearmotors» catalog.

Do not jolt or hammer the shaft end.

Use an appropriate cover to prevent objects or fluids from entering motors in vertical mounting positions.

Ensure sufficient clearance around the unit to allow for adequate cooling. Avoid the drawing in of warm outlet air of other units.

Balance components that were subsequent mounted to the shaft with a half key (output shafts are balanced with a half key).

Existing condensation drain holes are sealed with plastic plugs. Only open them, if necessary.

Open condensation drain holes are not permitted. If condensation drain holes are open, higher enclosures are no longer possible.

4.1.4Installation in damp locations or in the open

Observe the following notes for mounting the MOVIMOT® drive in damp areas or in the open:

Use suitable cable glands for the cables. Use reducing adapters, if necessary.

Coat the threads of the cable glands and filler plugs with sealing compound and tighten them properly. Then coat the cable glands again.

Seal the cable entries properly.

Clean the sealing faces of the MOVIMOT® inverter well before re-assembly.

If the corrosion protection coating is damaged, restore the coating.

Check whether the degree of protection specified on the nameplate is permitted in the ambient conditions on site.

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

19

4

Mechanical Installation

Installation of MOVIMOT® options

4.2Installation of MOVIMOT® options

4.2.1MLU11A / MLU21A / MLG..A option

Scope of delivery

• MLU11A / MLU21A / MLG..A upper part [2]

2 screws [1]

Transit bolt [4]

MLU11A / MLU21A / MLG..A lower part [5]

Installation

1. Remove a screw plug on the MOVIMOT® connection box.

2.Fix the lower part [5] on the MOVIMOT® connection box and fasten it with a transit bolt [4] (tightening torque 2.5 Nm / 22 lb.in).

3.Route the connection cable [3] through the transit bolt [4] into the inside of the MOVIMOT® connection box.

4.Fit the upper part [2] onto the lower part [5] and fasten it with two screws [1] (tightening torque 0.9 – 1.1 Nm / 8 – 10 lb.in).

Mount the option in the following position only:

[1]

[1]

[2]

[3]

458285835

For more information about connecting the MLU11A/MLU21A option, refer to sec. «Connection of option MLU11A/MLU21A» (page 42).

For more information about connecting the MLG..A option, refer to sec. «Connection of option MLG..A» (page 43).

20

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Mechanical Installation

Installation of MOVIMOT® options

4.2.2MLU13A option

Option MLU13A is installed in the modular connection box at the factory. If you have any questions about retrofitting the option, please contact the SEW-EURODRIVE service.

INFORMATION

Only install this option in combination with the modular connection box of MOVIMOT® MM03D-503-00 – MM40D-503-00.

The following figure depicts an installation example. The installation depends on the used connection box and on other installed options, if there are any.

1113300875

For more information about connecting the MLU13A option, refer to chapter «Connection of option MLU13A» (page 42).

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Mechanical Installation

Installation of MOVIMOT® options

4.2.3MNF21A option

Option MNF21A is installed in the modular connection box at the factory. If you have any questions about retrofitting the option, please contact the SEW-EURODRIVE service.

INFORMATION

Only install this option in combination with the modular connection box of MOVIMOT® MM03D-503-00 – MM15D-503-00.

The following figure depicts an installation example. The installation depends on the used connection box and on other installed options, if there are any.

2753184651

For more information about connecting the MNF21A option, refer to chapter «Connecting the MNF21A option» (page 44).

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Mechanical Installation

Installation of MOVIMOT® options

4.2.4URM/BEM/BES options

The URM, BEM and BES options are installed in the connection box at the factory. If you have any questions about retrofitting the options URM, BEM, or BES, please contact the SEW-EURODRIVE service.

The following figure depicts an installation example. The installation depends on the used connection box and on other installed options, if there are any.

458307467

For more information about connecting the URM option, refer to chapter «Connection of option URM» (page 45).

For more information about connecting the BEM option, refer to chapter «Connection of option BEM» (page 46).

For more information about connecting the BES option, refer to chapter «Connection of option BES» (page 47).

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

4

Mechanical Installation

Installation of MOVIMOT® options

4.2.5Installation MBG11A

There are two ways to mount option MBG11A to a wall:

A:Mounting from the rear using 4 tapped holes.

(Tightening torque of retaining screw [1]: 1.6 – 2.0 Nm / 14 – 18 lb.in)

B:Mounting from the front using 2 retaining holes

(Tightening torque of retaining screw [3]: 1.6 – 2.0 Nm / 14 – 18 lb.in)

A

A

Ø 4,3 mm

B

Bmm

<![if ! IE]>

<![endif]>mm

<![if ! IE]>

<![endif]>mm

<![if ! IE]>

<![endif]>60

<![if ! IE]>

<![endif]>88

<![if ! IE]>

<![endif]>28

A

A

<![if ! IE]>

<![endif]>M4

56 mm

68 mm

a = Wall thickness

Screws are not included in the scope of delivery.

[2]

M4 x 25

[3]

[4]

[5]

322404747

Fit the upper part [5] onto the lower part [2] and fasten it with two screws [4] (tightening torque 0.3 Nm / 2.6 lb.in).

For more information about connecting the MBG11A option, refer to sec. «Connection of option MBG11A» (page 48).

24

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Mechanical Installation

4

Installation of MOVIMOT® options

4.2.6MWA21A option

Install option MWA21A in the control cabinet on a mounting rail according to EN 50022:

<![if ! IE]>

<![endif]>75

74

22,5

322411915

For more information about connecting the MWA21A option, refer to sec. «Connection of option MWA21A» (page 49).

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

25

4

Mechanical Installation

Installation of MOVIMOT® options

4.2.7MWF11A option

Install option MWF11A in the control cabinet on a mounting rail according to EN 50022:

100

<![if ! IE]>

<![endif]>75

52

3180221579

For more information about connecting the MWF11A option, refer to chapter «Connection of option MWF11A» (page 50).

26

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Mechanical Installation

4

Installation of the MOVIMOT® inverter close to the motor

4.3Installation of the MOVIMOT® inverter close to the motor

The following figure shows the mounting dimensions for installing the MOVIMOT® inverter close to the motor:

M6

<![if ! IE]>

<![endif]>A

B

M6

458277771

Size

Type

A

B

1

MM03D503-00 – MM15D-503-00

140 mm

65 mm

MM03D233-00 – MM07D-233-00

2 / 2L

MM22D503-00 – MM40D-503-00

170 mm

65 mm

MM11D233-00 – MM22D-233-00

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

27

4

Mechanical Installation

Tightening torques

4.4Tightening torques

4.4.1MOVIMOT® inverter

Tighten the screws on the MOVIMOT® inverter using 3.0 Nm (27 lb.in) working diagonally across.

458577931

4.4.2Screw plugs

Tighten screw plugs of potentiometer f1 and connection X50 using 2.5 Nm (22 lb.in).

458570379

4.4.3Cable glands

It is essential to observe the manufacturer’s specifications for the cable glands.

4.4.4Blanking plug cable entries

Tighten blanking plug screws with 2.5 Nm (22 lb.in).

322777611

28

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Mechanical Installation

4

Tightening torques

4.4.5Modular connection box

For fastening the connection box on the mounting plate, tighten screws using 3.3 Nm (29 lb.in).

322786187

4.4.6Tightening torques for terminals

Use the following tightening torques for terminals during installation:

458605067

[1]0.8 – 1.5 Nm (7 – 13 lb.in)

[2]1.2 – 1.6 Nm (11 – 14 lb.in)

[3]2.0 – 2.4 Nm (18 – 21 lb.in)

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

29

5

Electrical Installation

Installation instructions

5 Electrical Installation

5.1Installation instructions

5.1.1Supply system connection

The rated voltage and frequency of the MOVIMOT® inverter must correspond to the data for the power supply system.

Install line fuses at the beginning of the power supply cable behind the supply bus junction, see F11/F12/F13 in chapter «Connection of MOVIMOT® drive».

Use only D, D0 or NH fuses, or circuit breakers for F11/F12/F13. Select the fuse size according to the cable cross section.

SEW-EURODRIVE recommends using earth-leakage monitors with pulse code measuring in voltage supply systems with a non-grounded star point (IT systems). The use of such devices prevents the earth-leakage monitor mis-tripping due to the earth capacitance of the inverter.

Cable cross section: according to input current Imains for rated power (see chapter «Technical Data»).

5.1.2Permitted cable cross section of MOVIMOT® terminals

Power terminals Observe the permitted cable cross sections for installation:

Power terminals

Cable cross section

1.0 mm2 — 4.0 mm2 (2 x 4.0 mm2)

AWG17 – AWG12 (2 x AWG12)

Conductor end sleeves

For single assignment:

Only connect single-wire conductors or flexible conduc-

tors with conductor end sleeve (DIN 46228, material E-

CU) with or without insulating shrouds

For double assignment:

Only connect flexible conductors with conductor end

sleeve (DIN 46228-1, material E-CU) without insulat-

ing shrouds

• Permitted length of the conductor end sleeve: At least 8

mm

Control terminals Observe the permitted cable cross sections for installation:

Control terminals

Cable cross section

• Single-wire conductor

0.5 mm2 – 1.0 mm2

(bare wire)

• Flexible conductor

AWG20 – AWG17

(bare litz wire)

• Conductor with end sleeve

Without insulating shrouds

• Conductor with end sleeve

0.5 mm2 – 0.75 mm2

With insulating shrouds

AWG20 – AWG19

Conductor end sleeves

• Only connect single-wire conductors or flexible conduc-

tors with or without conductor end sleeve (DIN 46228,

material E-CU)

• Permitted length of the conductor end sleeve: At least 8

mm

30

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Electrical Installation

5

Installation instructions

5.1.3Using the control terminals X5 – X6

Note the following information for actuating the control terminal clamps:

Connecting the conductor

Connecting the conductor

Without pushing the actuation button

After pressing the activation button

1.

2.

9007199919965835

9007200623153931

The following conductors can be installed

When connecting the following conduc-

directly (without tool) up to two cross-sec-

tors, you must press the actuation button

tion sizes below the nominal cross sec-

on top to open the clamping spring:

tion:

• Untreated, flexible conductors

• Single-wire conductors

• Conductors with small cross sections

• Flexible conductors with end sleeves

that cannot be plugged in directly

Removing the conductor

After pressing the activation button

1.

2.

9007199735787147

Before removing the conductor, first press the actuation button on top.

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

31

5

Electrical Installation

Installation instructions

5.1.4Earth-leakage circuit breaker

WARNING

Electric shock due to incorrect earth-leakage circuit breaker type. Severe or fatal injuries.

MOVIMOT® can cause direct current in the protective earth. In cases where an earthleakage circuit breaker is used for protection against direct or indirect contact, only install a type B earth-leakage circuit breaker on the power supply end of the MOVIMOT® inverter.

Do not use a conventional earth leakage circuit-breaker as a protective device. Uni-

versal current-sensitive earth leakage circuit-breakers (tripping current 300 mA) are permitted as a protective device. During normal operation of MOVIMOT® inverter, earth-leakage currents of > 3.5 mA can occur.

SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers. However, if an earth-leakage circuit breaker is stipulated for direct or indirect protection against contact, observe the note above in accordance with EN 61800-5-1.

5.1.5Line contactor

NOTICE

Damage to the MOVIMOT® inverter due to jogging of the K11 line contactor.

Damage to the MOVIMOT® inverter.

Do not use the K11 input contactor (see wiring diagram (page 36)) for jog mode, but only for switching the inverter on and off. For jog mode, use the the commands «CW / Stop» or «CCW / Stop».

Observe a minimum switch-off time of 2 s for the line contactor K11.

Only use a contactor of utilization category AC3 (EN 60947-4-1) as a line contactor.

32

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Electrical Installation

5

Installation instructions

5.1.6Notes on PE connection

WARNING

Electric shock due to incorrect connection of PE. Severe or fatal injuries.

• The permitted tightening torque for the screw is 2.0 – 2.4 Nm (18 – 21 lb.in).

• Observe the following notes regarding PE connection.

Prohibited assembly

Recommendation:

Assembly with solid connecting wire

Assembly with forked cable lug

Permitted for cross sections up to

Permitted for all cross sections

max. 2.5 mm2

M5

M5

2.5 mm²

[1]

323042443

323034251

323038347

[1]Forked cable lug suitable for M5 PE screws

Earth-leakage currents ≥ 3.5 mA can occur during normal operation. To meet the requirements of EN 61800-5-1, observe the following notes:

The protective earth (PE) connection must meet the requirements for plants with high earth-leakage currents.

This usually means

installing a PE connection cable with a minimum cross section of 10 mm2

or installing a second PE connection cable in parallel with the original PE connection.

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

33

5

Electrical Installation

Installation instructions

5.1.7EMC-compliant installation

INFORMATION

This drive system is not designed for operation on a public low voltage supply system that supplies residential areas.

This is a product with restricted availability in accordance with IEC 61800-3. It may cause EMC interference. In this case, it is recommended for the operator to take suitable measures.

For detailed information on EMC compliant installation, refer to the publication «Electromagnetic Compatibility in Drive Engineering» from SEW-EURODRIVE.

With respect to the EMC regulation, frequency inverters cannot be operated as standalone units. Regarding EMC, they can only be evaluated when they are integrated in a drive system. Conformity is declared for a described, CE-typical drive system. These operating instructions contain further information.

5.1.8Installation above 1000 m asl

MOVIMOT® drives with line voltages of 200 – 240 V or 380 – 500 V, can be also used in altitudes of 1000 – 4000 m above sea level1). Observe the following conditions:

The nominal continuous power is reduced due to the reduced cooling above 1000 m (see chapter «Technical Data»).

Above 2000 m asl, the air and creeping distances are only sufficient for overvoltage class 2. If the installation calls for overvoltage class 3, you will have to install additional external overvoltage protection to limit overvoltage peaks to 2.5 kV phase-to- phase and phase-to-ground.

If safe electrical disconnection is required, it must be implemented outside the unit for altitudes of 2000 m above sea level and higher (safe electrical disconnection in accordance with EN 61800-5-1).

In installation altitudes between 2000 m to 4000 msl, the permitted nominal power supply voltages are reduced as follows:

By 6 V per 100 m for MM..D-503-00

By 3 V per 100 m for MM..D-233-00

5.1.9Connecting 24 V supply

Power the MOVIMOT® inverter either via an external 24 V supply or the MLU..A or MLG..A options.

5.1.10Binary control

Connect the required control leads.

Use shielded cables as control cables and route them separately from supply system cables.

1) The maximum altitude is limited by creeping distances and flameproof components, such as capacitors.

34

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Electrical Installation

Installation instructions

5.1.11 Control via RS-485 interface

The MOVIMOT® drive is controlled via the RS-485 interface by one of the following controllers:

MOVIFIT® MC

Fieldbus interfaces MF.. or MQ..

PLC bus master

MLG..A option

MBG11A option

MWA21A option

MWF11A option

INFORMATION

Connect only one bus master to the MOVIMOT® drive.

Use shielded twisted-pair cables as control cables.

Route the control cables separately from the power supply cables.

5.1.12Protection devices

MOVIMOT® drives are equipped with integrated protection devices against overload. External overload devices are not necessary.

5.1.13

Field wiring power

Note the following points for UL-compliant installation:

terminals

• Only use copper conductors with a thermal rating of 60/75 °C.

• The permitted tightening torque of the power terminals is 1.5 Nm (13 Ib.in).

Short circuit cur-

Suitable for use on a circuit capable of delivering not more than 200,000 rms

rent rating

symmetrical amperes.

The max. voltage is limited to 500 V.

Branch circuit pro-

Integral solid state short circuit protection does not provide branch circuit protection.

tection

Branch circuit protection must be provided in accordance with the National Electrical

Code and any applicable local codes.

The max. fuse rating is 25 A / 600 V.

Motor overload

MOVIMOT® MM..D is equipped with motor overload protection with a trip current ad-

protection

justed to 140% of the rated motor current.

Ambient tempera-

MOVIMOT® MM..D is suitable for an ambient temperature of 40 °C, max. 60 °C with de-

ture

rated output current. To determine the output current rating at higher than 40 °C, the out-

put current should be derated 3.0 % per °C between 40 °C and 60 °C.

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

5

Electrical Installation

Connection of the MOVIMOT® drive

5.2Connection of the MOVIMOT® drive

L1

L2

L3

PE

F11/F12/F13

K11

Functions of the CW/stop and CCW/stop terminals in binary control mode:

<![if ! IE]>

<![endif]>X6:1,2,3

<![if ! IE]>

<![endif]>X6:11,12 X6:9,10

<![if ! IE]>

<![endif]>X6:1,2,3

<![if ! IE]>

<![endif]>X6:11,12 X6:9,10

<![if ! IE]>

<![endif]>24V

<![if ! IE]>

<![endif]>R L

<![if ! IE]>

<![endif]>24V

<![if ! IE]>

<![endif]>R L

<![if ! IE]>

<![endif]>X1:L1

<![if ! IE]>

<![endif]>X1:L2

<![if ! IE]>

<![endif]>X1:L3

MOVIMOT®

M

BE/BR

3~

485

[1]

[2] [3] [4]

[5]

[6]

RS

<![if ! IE]>

<![endif]>WH

<![if ! IE]>

<![endif]>K1

<![if ! IE]>

<![endif]>RD

<![if ! IE]>

<![endif]>BU

<![if ! IE]>

<![endif]>4,5,6

<![if ! IE]>

<![endif]>1,2,3

<![if ! IE]>

<![endif]>11,12

<![if ! IE]>

<![endif]>9,10

<![if ! IE]>

<![endif]>7,8

<![if ! IE]>

<![endif]>21,22

<![if ! IE]>

<![endif]>23,24

<![if ! IE]>

<![endif]>25,26

<![if ! IE]>

<![endif]>27,28

<![if ! IE]>

<![endif]>29,30

<![if ! IE]>

<![endif]>31,32

13

14

15

X1:

X1:

X1:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>24V X6:

<![if ! IE]>

<![endif]>R X6:

<![if ! IE]>

<![endif]>L X6:

<![if ! IE]>

<![endif]>f1/f2 X6:

<![if ! IE]>

<![endif]>HT1 X5:

<![if ! IE]>

<![endif]>HT2 X5:

<![if ! IE]>

<![endif]>K1a X5:

<![if ! IE]>

<![endif]>K1b X5:

<![if ! IE]>

<![endif]>RSX5:

<![if ! IE]>

<![endif]>RS+ X5:

<![if ! IE]>

<![endif]>X10:1 X10:2 X10:3

[8]+

=DC 24 V

[7]

18014399135542795

Direction of rotation

Direction of rotation

CW active

CCW active

Functions of terminals f1/f2:

<![if ! IE]>

<![endif]>X6:1,2,3

<![if ! IE]>

<![endif]>X6:11,12 X6:9,10

<![if ! IE]>

<![endif]>X6: 7,8

<![if ! IE]>

<![endif]>X6:1,2,3

<![if ! IE]>

<![endif]>X6:11,12 X6:9,10

<![if ! IE]>

<![endif]>X6: 7,8

<![if ! IE]>

<![endif]>24V

<![if ! IE]>

<![endif]>R L

<![if ! IE]>

<![endif]>f1/f2

<![if ! IE]>

<![endif]>24V

<![if ! IE]>

<![endif]>R L

<![if ! IE]>

<![endif]>f1/f2

Setpoint f1 active

Setpoint f2 active

Functions of the CW/stop and CCW/stop terminals with control via RS-485 interface/fieldbus:

<![if ! IE]>

<![endif]>11,12

<![if ! IE]>

<![endif]>1,2,3

<![if ! IE]>

<![endif]>9,10

Both directions of rotation

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

are enabled

<![if ! IE]>

<![endif]>24V

<![if ! IE]>

<![endif]>R

<![if ! IE]>

<![endif]>L

<![if ! IE]>

<![endif]>24V X6: 1,2,3

<![if ! IE]>

<![endif]>R X6: 11,12 L X6: 9,10

Only CW direction is enabled

Pre-selected setpoints for CCW rotation result in standstill of drive

[1] DC 24 V supply

(external or via option MLU..A / MLG..A)

[2]CW/stop

[3]CCW/stop

[4]Setpoint changeover f1/f2

[5]HT1 / HT2: Intermediate terminal for specific wiring diagrams

[6]Ready signal

(contact closed = ready for operation) [7] BW.. braking resistor

(only for MOVIMOT® drives without mechanical brake) [8] Plug connector for connecting the options BEM + BES

<![if ! IE]>

<![endif]>X6:1,2,3

<![if ! IE]>

<![endif]>X6:11,12

<![if ! IE]>

<![endif]>X6:9,10

<![if ! IE]>

<![endif]>24V

<![if ! IE]>

<![endif]>R L

<![if ! IE]>

<![endif]>X6:1,2,3

<![if ! IE]>

<![endif]>X6:11,12

<![if ! IE]>

<![endif]>X6:9,10

<![if ! IE]>

<![endif]>24V

<![if ! IE]>

<![endif]>R L

Only CCW operation is enabled

Setpoint specifications for CW operation

cause standstill of the drive

Drive is inhibited or is being brought to a standstill

36

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Electrical Installation

5

MOVIMOT® plug connectors

5.3MOVIMOT® plug connectors

5.3.1AVT1, ASA3 plug connectors

The following figure shows the assignment of optional AVT1 and ASA3 plug connectors.

Available versions:

MM../ASA3

MM../AVT1

MM../ASA3/AVT1

MOVIMOT®

1 2 3 4 5

43

12

6 7 8 9 10

323830155

5.3.2AMA6 plug connectors

The following illustration shows the assignment of the optional AMA6 plug connector.

Possible design:

MM../AMA6

MOVIMOT®

RS-

L3

RS+

L1

24 V

L2

C

1

1

A

3

2

3

2

5

4

5

4

6

6

AMA6

323879563

INFORMATION

For designs with plug connectors, both directions of rotation are enabled as standard.

If only one direction of rotation is required, please observe chapter «Connection of the

MOVIMOT® drive, functions of the terminals CW/stop, CCW/stop for connection via

RS-485 interface».

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

37

5

Electrical Installation

Connection between MOVIMOT® and motor when mounted close to the

5.4Connection between MOVIMOT® and motor when mounted close to the motor

If the MOVIMOT® inverter is mounted close to the motor, the connection to the motor is realized with a pre-fabricated hybrid cable.

Use only hybrid cables from SEW-EURODRIVE to connect the MOVIMOT® inverter with the motor.

The following designs are possible on the MOVIMOT® side:

A: MM../P2.A/RO.A/APG4

B: MM../P2.A/RE.A/ALA4

The APG4 type results in the following connection options to the motor, depending on the hybrid cable used:

Design

A1

A2

A3

A4

MOVIMOT®

APG4

APG4

APG4

APG4

Motor

Cable gland/

ASB4

APG4

ISU4

terminals

Hybrid cable

0 186 742 3

0 593 076 6

0 186 741 5

0 816 325 1

for DR.63

0 816 326 X for DR.71–DR.132

0 593 278 5

for DR.63

0 593 755 8

for DR.71–DR.132

A3

A4

APG4

APG4

APG4

ISU4

[1] Connection via terminals

458666635

38

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Electrical Installation

5

Connection between MOVIMOT® and motor when mounted close to the

The APG4 design results in the following connection options to the motor, dependent upon the hybrid cable used:

Design

B1

B2

MOVIMOT®

ALA4

ALA4

Motor

Cable gland/terminals

ASB4

Hybrid cable

0 817 948 4

0 816 208 5

ASB4 [1]

458688139

[1] Connection via terminals

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

39

Sew Eurodrive MOVIMOT MM-D Operating Instructions

5

Electrical Installation

Connection between MOVIMOT® and motor when mounted close to the

5.4.1Overview of connections between MOVIMOT® and motor when mounted close to the motor

MOVIMOT® inverter

Design

Hybrid cable

Drive

MM../P2.A/RO.A/APG4

A1

Part number DR71 – DR100: 0 186 742 3

AC motors with cable gland

Part number DR112 – DR132: 1 811 662 0

A2

Part number: 0 593 076 6

AC motors with ASB4 plug

APG4

connector

A3

Part number: 0 186 741 5

AC motors with APG4 plug

connector

A4

Part number: 0 593 278 5

( )

AC motors with plug connec-

Part number: 0 816 325 1

( )

tor ISU4

Size DR.63

<![if ! IE]>

<![endif]>593 278 5

A4

Part number: 0 593 755

8 ( )

AC motors with plug connec-

Part number: 0 816 326

X ( )

tor ISU4

Size DR.71-DR.132

<![if ! IE]>

<![endif]>593 278 5

MM../P2.A/RE.A/ALA4

B1

Part number: 0 817 948 4

AC motors with cable gland

B2

Part number: 0 816 208 5

AC motors with ASB4 plug

connector

ALA4

40

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Electrical Installation

5

Connection between MOVIMOT® and motor when mounted close to the

5.4.2Hybrid cable connection

The following tables shows the conductor assignment in hybrid cables with part no. 0 186 742 3 and 0 817 948 4 and the corresponding motor terminals of the DR motor:

DR motor terminal

Wire color/hybrid cable designation

U1

Black/U1

V1

Black/V1

W1

Black/W1

4a

Red/13

3a

White/14

5a

Blue/15

1b

Black/1

2b

Black/2

PE connection

Green/yellow + shield end (internal shield)

The following figure shows the connection of the hybrid cable to the terminal box of the

DR motor.

PE

U1

V1

W1

BK/W1

BK/V1

BK/U1

1 a 2 a 3 a 4 a 5 a

BU

RD

WH

1b

BK/1

2b

BK/2

W2

U2

V2

W2

U2

V2

U1

V1

W1

U1

V1

W1

9007200445548683

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

41

5

Electrical Installation

Connection of the MOVIMOT® options

5.5Connection of the MOVIMOT® options

5.5.1Connecting the MLU11A/MLU21A option

For more information about connecting the MLU11A and MLU21A options, refer to sec. «Connection of option MLU11A/MLU21A/MLG..A» (page 20).

The following figure shows how to connect the MLU11A and MLU21A options:

YE (MLU11A), BN (MLU21A)

YE (MLU11A), BN (MLU21A)

<![if ! IE]>

<![endif]>X1:L1

<![if ! IE]>

<![endif]>X1:L2

<![if ! IE]>

<![endif]>X1:L3

MOVIMOT®

<![if ! IE]>

<![endif]>4,5,6

<![if ! IE]>

<![endif]>1,2,3

<![if ! IE]>

<![endif]>11,12

<![if ! IE]>

<![endif]>9,10

<![if ! IE]>

<![endif]>7,8

<![if ! IE]>

<![endif]>25,26

<![if ! IE]>

<![endif]>27,28

<![if ! IE]>

<![endif]>29,30

<![if ! IE]>

<![endif]>31,32

13

14

15

X1:

X1:

X1:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>24V

<![if ! IE]>

<![endif]>R

<![if ! IE]>

<![endif]>L

<![if ! IE]>

<![endif]>f1/f2

<![if ! IE]>

<![endif]>K1a

<![if ! IE]>

<![endif]>K1b

<![if ! IE]>

<![endif]>RS-

<![if ! IE]>

<![endif]>RS+

RD

BU

<![if ! IE]>

<![endif]>L1

<![if ! IE]>

<![endif]>L2

MLU..A

<![if ! IE]>

<![endif]>24V

640436235

5.5.2Connection of MLU13A option

For more information about mounting the MLU13A option, refer to chapter «MLU13A option» (page 20).

The following figure shows how to connect the MLU13A option:

<![if ! IE]>

<![endif]>X1: L1

<![if ! IE]>

<![endif]>X1: L2

<![if ! IE]>

<![endif]>X1: L3

13

14

15

X1:

X1:

X1:

MOVIMOT®

YE

YE

YE

BU

RD

<![if ! IE]>

<![endif]>X6: 4,5,6

<![if ! IE]>

<![endif]>X6: 1,2,3

<![if ! IE]>

<![endif]>X6: 11,12

<![if ! IE]>

<![endif]>X6: 9,10

<![if ! IE]>

<![endif]>X6: 7,8

<![if ! IE]>

<![endif]>X5: 25,26

<![if ! IE]>

<![endif]>X5: 27,28

<![if ! IE]>

<![endif]>X5: 29,30

<![if ! IE]>

<![endif]>X5: 31,32

<![if ! IE]>

<![endif]>24V

<![if ! IE]>

<![endif]>R

<![if ! IE]>

<![endif]>L

<![if ! IE]>

<![endif]>f1/f2

<![if ! IE]>

<![endif]>K1a

<![if ! IE]>

<![endif]>K1b

<![if ! IE]>

<![endif]>RS-

<![if ! IE]>

<![endif]>RS+

<![if ! IE]>

<![endif]>L1

<![if ! IE]>

<![endif]>L2

<![if ! IE]>

<![endif]>L3

MLU13A

<![if ! IE]>

<![endif]>24V

323967371

42

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Electrical Installation

5

Connection of the MOVIMOT® options

5.5.3Connection of option MLG..A

For more information about mounting the MLG..A option, refer to sec. «MLU11A/

MLU21A/MLG..A option» (page 20).

The following figure shows how to connect the MLG..A option:

YE (MLG11A), BN (MLG21A)

YE (MLG11A), BN (MLG21A)

<![if ! IE]>

<![endif]>X1: L1

<![if ! IE]>

<![endif]>X1: L2

<![if ! IE]>

<![endif]>X1: L3

MOVIMOT®

<![if ! IE]>

<![endif]>4,5,6

<![if ! IE]>

<![endif]>1,2,3

<![if ! IE]>

<![endif]>11,12

<![if ! IE]>

<![endif]>9,10

<![if ! IE]>

<![endif]>7,8

<![if ! IE]>

<![endif]>25,26

<![if ! IE]>

<![endif]>27,28

<![if ! IE]>

<![endif]>29,30

<![if ! IE]>

<![endif]>31,32

13

14

15

X1:

X1:

X1:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>24V

<![if ! IE]>

<![endif]>R

<![if ! IE]>

<![endif]>L

<![if ! IE]>

<![endif]>f1/f2

<![if ! IE]>

<![endif]>K1a

<![if ! IE]>

<![endif]>K1b

<![if ! IE]>

<![endif]>RS-

<![if ! IE]>

<![endif]>RS+

[1]

<![if ! IE]>

<![endif]>L1

<![if ! IE]>

<![endif]>L2

MLG..A

<![if ! IE]>

<![endif]>24V

<![if ! IE]>

<![endif]>RS+

<![if ! IE]>

<![endif]>RS-

<![if ! IE]>

<![endif]>RD BU OG GN

641925899

[1]Note the enabled direction of rotation.

See chapter «Connection of the MOVIMOT® drive» (page 36),

Functions of the CW/Stop and CCW/Stop terminals using control via RS-485 interface

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

43

5

Electrical Installation

Connection of the MOVIMOT® options

5.5.4Connection of MNF21A option

INFORMATION

Only install this option in combination with the modular connection box of MOVIMOT®

MM03D-503-00 – MM15D-503-00.

For more information about mounting the MNF21A option, refer to chapter «MNF21A option» (page 22).

The following figure shows how to connect the MNF21A option:

L1

L2

L3

PE

F11/F12/F13

K11

MNF21A

[1]

L1

L1

L2

L2

L3

L3

<![if ! IE]>

<![endif]>L1

<![if ! IE]>

<![endif]>L2

<![if ! IE]>

<![endif]>L3

<![if ! IE]>

<![endif]>X1:

<![if ! IE]>

<![endif]>X1:

<![if ! IE]>

<![endif]>X1:

MOVIMOT

®

BE/BR

RD

WH

BU

[2]

<![if ! IE]>

<![endif]>3,4

<![if ! IE]>

<![endif]>1,2

<![if ! IE]>

<![endif]>2a,2b

<![if ! IE]>

<![endif]>1a,1b

13

14

15

<![if ! IE]>

<![endif]>8

<![if ! IE]>

<![endif]>7

<![if ! IE]>

<![endif]>6

<![if ! IE]>

<![endif]>5

X1:

X1:

X1:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>AS+

<![if ! IE]>

<![endif]>AS-

<![if ! IE]>

<![endif]>DI2

<![if ! IE]>

<![endif]>DI3

<![if ! IE]>

<![endif]>V024

<![if ! IE]>

<![endif]>V0

<![if ! IE]>

<![endif]>24V

[2]

BW

[3]

1754451723

[1]Keep the cable length for the power supply as short as possible!

[2]Keep the length of the brake cables as short as possible!

Do not route the brake cables in parallel, but as far away from the power supply cables as possible!

[3]BW braking resistor (only in MOVIMOT® without mechanical brake)

44

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Electrical Installation

5

Connection of the MOVIMOT® options

5.5.5Connection of URM option

For more information about mounting the URM option, refer to chapter «URM/BEM option» (page 23).

The following figure shows how to connect the URM option:

URM

<![if ! IE]>

<![endif]>X1: L1

<![if ! IE]>

<![endif]>X1: L2

<![if ! IE]>

<![endif]>X1: L3

MOVIMOT®

13

RD

14

WH

15

13

14

15

<![if ! IE]>

<![endif]>4,5,6

<![if ! IE]>

<![endif]>1,2,3

<![if ! IE]>

<![endif]>11,12

<![if ! IE]>

<![endif]>9,10

<![if ! IE]>

<![endif]>7,8

<![if ! IE]>

<![endif]>25,26

<![if ! IE]>

<![endif]>27,28

<![if ! IE]>

<![endif]>29,30

<![if ! IE]>

<![endif]>31,32

X1:

X1:

X1:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>24V

<![if ! IE]>

<![endif]>R

<![if ! IE]>

<![endif]>L

<![if ! IE]>

<![endif]>f1/f2

<![if ! IE]>

<![endif]>K1a

<![if ! IE]>

<![endif]>K1b

<![if ! IE]>

<![endif]>RS-

<![if ! IE]>

<![endif]>RS+

BU

324118411

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

45

5

Electrical Installation

Connection of the MOVIMOT® options

5.5.6Connection of BEM option

For more information about mounting the BEM option, refer to chapter «URM/BEM/BES option» (page 23).

The following figure shows how to connect the BEM option:

L1

L2

L3

PE

F11/F12/F13

K11

BEM

<![if ! IE]>

<![endif]>X1: L1

<![if ! IE]>

<![endif]>X1: L2

<![if ! IE]>

<![endif]>X1: L3

MOVIMOT

U

<![if ! IE]>

<![endif]>+

RD

IN

BU

<![if ! IE]>

<![endif]>_

M

BK

BE/BR

U

<![if ! IE]>

<![endif]>~

3~

485

E

<![if ! IE]>

<![endif]>~

BK

RD

RS

13

14

WH

<![if ! IE]>

<![endif]>K1

15

BU

<![if ! IE]>

<![endif]>X10:1

<![if ! IE]>

<![endif]>X10:2

<![if ! IE]>

<![endif]>X10:3

13

14

15

<![if ! IE]>

<![endif]>4,5,6

<![if ! IE]>

<![endif]>1,2,3

<![if ! IE]>

<![endif]>11,12

<![if ! IE]>

<![endif]>9,10

<![if ! IE]>

<![endif]>7,8

<![if ! IE]>

<![endif]>25,26

<![if ! IE]>

<![endif]>27,28

<![if ! IE]>

<![endif]>29,30

<![if ! IE]>

<![endif]>31,32

X1:

X1:

X1:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6: X6: X5: X5: X5: X5:

<![if ! IE]>

<![endif]>24V

<![if ! IE]>

<![endif]>R

<![if ! IE]>

<![endif]>L

<![if ! IE]>

<![endif]>f1/f2

<![if ! IE]>

<![endif]>K1a

<![if ! IE]>

<![endif]>K1b

<![if ! IE]>

<![endif]>RS-

<![if ! IE]>

<![endif]>RS+

+

=

BW..

324134539

46

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Electrical Installation

5

Connection of the MOVIMOT® options

5.5.7Connection of BES option

NOTICE

If the connection voltage is too high, the BES option or the brake coil connected to it can be damaged.

Damage to the BES option or the brake coil.

Select a brake with a DC 24 V brake coil.

For more information about mounting the BES option, refer to chapter «URM/BEM/BES option» (page 23).

The following figure shows how to connect the BES option:

+

24 V

=

BES [1]

<![if ! IE]>

<![endif]>IN

<![if ! IE]>

<![endif]>U

<![if ! IE]>

<![endif]>E

<![if ! IE]>

<![endif]>U

L1

L2

L3

PE

F11/F12/F13

K11

<![if ! IE]>

<![endif]>X1: L1

<![if ! IE]>

<![endif]>X1: L2

<![if ! IE]>

<![endif]>X1: L3

MOVIMOT

[3]

DR..

+

RD

<![if ! IE]>

<![endif]>-

BU

M

<![if ! IE]>

<![endif]>24V

RD

3~

BE…

485

BK

RD

RS

13

14

WH

<![if ! IE]>

<![endif]>K1

15

BU

<![if ! IE]>

<![endif]>X10:1

<![if ! IE]>

<![endif]>X10:2

<![if ! IE]>

<![endif]>X10:3

13

14

15

<![if ! IE]>

<![endif]>4,5,6

<![if ! IE]>

<![endif]>1,2,3

<![if ! IE]>

<![endif]>11,12

<![if ! IE]>

<![endif]>9,10

<![if ! IE]>

<![endif]>7,8

<![if ! IE]>

<![endif]>25,26

<![if ! IE]>

<![endif]>27,28

<![if ! IE]>

<![endif]>29,30

<![if ! IE]>

<![endif]>31,32

X1:

X1:

X1:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>24V

<![if ! IE]>

<![endif]>R

<![if ! IE]>

<![endif]>L

<![if ! IE]>

<![endif]>f1/f2

<![if ! IE]>

<![endif]>K1a

<![if ! IE]>

<![endif]>K1b

<![if ! IE]>

<![endif]>RS-

<![if ! IE]>

<![endif]>RS+

[2]

1711602315

[1]BES brake control mounted in the connection box

[2]External BW braking resistor

[3]Additional terminals for DC 24 V brake supply

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

47

5

Electrical Installation

Connection of the MOVIMOT® options

5.5.8Connection of MBG11A option

For more information about mounting the MBG11A option, refer to sec. «MBG11A option» (page 24).

The following figure shows how to connect the MBG11A option:

<![if ! IE]>

<![endif]>X1: L1

<![if ! IE]>

<![endif]>X1: L2

<![if ! IE]>

<![endif]>X1: L3

13

14

15

X1:

X1:

X1:

MOVIMOT®

MBG11A

<![if ! IE]>

<![endif]>X6: 4,5,6

<![if ! IE]>

<![endif]>X6: 1,2,3

<![if ! IE]>

<![endif]>X6: 11,12

<![if ! IE]>

<![endif]>X6: 9,10

<![if ! IE]>

<![endif]>X6: 7,8

<![if ! IE]>

<![endif]>X5: 25,26

<![if ! IE]>

<![endif]>X5: 27,28

<![if ! IE]>

<![endif]>X5: 29,30

<![if ! IE]>

<![endif]>X5: 31,32

<![if ! IE]>

<![endif]>24V

<![if ! IE]>

<![endif]>RS+

<![if ! IE]>

<![endif]>RS-

<![if ! IE]>

<![endif]>24V

<![if ! IE]>

<![endif]>R

<![if ! IE]>

<![endif]>L

<![if ! IE]>

<![endif]>f1/f2

<![if ! IE]>

<![endif]>K1a

<![if ! IE]>

<![endif]>K1b

<![if ! IE]>

<![endif]>RS-

<![if ! IE]>

<![endif]>RS+

[1]

24 VDC

[2]

324046731

[1]Note the enabled direction of rotation.

See chapter «Connection of the MOVIMOT® drive» (page 36),

Functions of the CW/Stop and CCW/Stop terminals using control via RS-485 interface

[2]EMC metal cable gland

48

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Electrical Installation

5

Connection of the MOVIMOT® options

5.5.9Connection of MWA21A option

For more information about mounting the MWA21A option, refer to sec. «MWA21A option» (page 25).

The following figure shows how to connect the MWA21A option:

<![if ! IE]>

<![endif]>X1: L1

<![if ! IE]>

<![endif]>X1: L2

<![if ! IE]>

<![endif]>X1: L3

MOVIMOT®

<![if ! IE]>

<![endif]>4,5,6

<![if ! IE]>

<![endif]>1,2,3

<![if ! IE]>

<![endif]>11,12

<![if ! IE]>

<![endif]>9,10

<![if ! IE]>

<![endif]>7,8

<![if ! IE]>

<![endif]>25,26

<![if ! IE]>

<![endif]>27,28

<![if ! IE]>

<![endif]>29,30

<![if ! IE]>

<![endif]>31,32

13

14

15

X1:

X1:

X1:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X6:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>X5:

<![if ! IE]>

<![endif]>24V

<![if ! IE]>

<![endif]>R

<![if ! IE]>

<![endif]>L

<![if ! IE]>

<![endif]>f1/f2

<![if ! IE]>

<![endif]>K1a

<![if ! IE]>

<![endif]>K1b

<![if ! IE]>

<![endif]>RS-

<![if ! IE]>

<![endif]>RS+

[1]

[2]

24VDC

MWA21A

124V

224V

3

4

R

5

L

6

10V

[3]

7

+

8

9

10

11 RS+

12 RS-

[2]

324061323

[1]Note the enabled direction of rotation.

See chapter «Connection of the MOVIMOT® drive» (page 36),

Functions of the CW/Stop and CCW/Stop terminals using control via RS-485 interface

[2]EMC metal cable gland

[3]Potentiometer using the 10 V reference voltage [A] or potential-free analog signal [B]

<![if ! IE]>

<![endif]>MWA21A

<![if ! IE]>

<![endif]>MWA21A

324089483

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

49

5

Electrical Installation

Connection of the MOVIMOT® options

5.5.10 Connection of MWF11A option

For more information about mounting the MWF11A option, refer to chapter «MWF11A option» (page 26).

The following figure shows how to connect the MWF11A option:

4

3

2

1

3

2

1

3

2

1

X1

X2

X3

MWF11A

X4

X5

1

2

3

4

5

6

7

8

9

1

2

3

4

3184574347

RS-485 interface

X1

1

RS-485 + connection to MOVIMOT®

2

RS-485- connection to MOVIMOT®

3

RS-485 GND connection to MOVIMOT®

4

Shielding

Frequency input

X2

1

A

2

No function

3

GND

Voltage supply

X3

1

+24 V (IN)

2

+24 V (OUT)

3

GND

Control terminals

X4

1

Enable CW

2

Enable CCW

3

Enable/rapid stop

4

n11

5

n12

6

Error reset

7

/output fault

8

/output (short-circuit proof) fault

9

GND

Analog input (differential)

X5

1

10 V off (for 47 kΩ potentiometer)

2

AI11

3

AI12 (reference)

4

GND

50

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

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